• Title/Summary/Keyword: Piston Configuration

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Influence of valve plate configuration on torque ripple of a bi-directional bent-axis type hydraulic piston pump (양방향 회전형 사축식 유압 피스톤 펌프의 벨브 플레이트 형상이 토크 맥동에 주는 영향)

  • Kim, Sung-Hun;Hong, Yeh-Sun;Kim, Doo-Man
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.3
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    • pp.231-237
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    • 2007
  • The torque ripple of the hydraulic pumps for the Electro-hydrostatic Actuators can disturb the cylinder position control under slewing speed operation condition. In principle, the periodic change of the reaction torque generated by a piston type pump is highly dependent on the waveform of its cylinder chamber pressure. In case of uni-directional pumps operating at constant speed, the transient overshoot and rising slope of the cylinder pressure can be adjusted by the precompression angle and notch shape of their valve plates. Therefore, the influence of the valve plate geometry on the torque ripple magnitude of a bent-axis type piston pump for EHA application was investigated in this study. The results showed that any improvement of the torque ripple of such a bi-directional pump can not be achieved by modifying the valve plate geometry, regardless of its operation speed.

Optimum micro dimple configuration on the elastomer seal surface (탄성중합체 시일 표면의 미세 딤플에 대한 최적설계)

  • Yoo, Dae-Won
    • Design & Manufacturing
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    • v.14 no.4
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    • pp.1-10
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    • 2020
  • The seal plays a role in preventing oil leakage when the lip and the rotating shaft come into contact with the fluid and air pressure. Recently, micro dimples or micro pockets are processed and used on the lubrication surfaces of thrust bearings, mechanical bearings, and piston rings. Compared to a smooth surface, micro dimples reduce friction and increase the life of parts. This paper analyzed various kinds of micro dimple shapes on the sealing surface, i.e. circle, rectangle, triangle, and trapezoid. For this purpose, Introduced the design of experiments to work out a micro dimple configuration, unlikely to be damaged from cracks and low in contact stress. As a result, the triangular dimple showed the best results. Optimal factors were dimple size 0.15 mm, dimple depth 0.0383 mm, dimple density 40%, and the maximum equivalent stress was 9.1455 MPa, and the maximum contact pressure was 9.6612 MPa. This paper analyzed the optimal shape of dimples by finite element analysis. As a research project, experiments and comparative analysis of micro dimple shapes are needed.

Performance test of 100 W linear compressor

  • Ko, J.;Koh, D.Y.;Park, S.J.;Kim, H.B.;Hong, Y.J.;Yeom, H.K.
    • Progress in Superconductivity and Cryogenics
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    • v.15 no.3
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    • pp.35-39
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    • 2013
  • In this paper, we present test results of developed 100 W class linear compressor for Stirling-type pulse tube refrigerator. The fabricated linear compressor has dual-opposed configuration, free piston and moving magnet type linear motor. Power transfer, efficiency and required pressure waveform are predicted with designed and measured specifications. In experiments, room temperature test with flow impedance is conducted to evaluate performance of developed linear compressor. Flow impedance is loaded to compressor with metering valve for flow resistance, inertance tube for flow inertance and buffer volumes for flow compliance. Several operating parameters such as input voltage, current, piston displacement and pressure wave are measured for various operating frequency and fixed input current level. Behaviors of dynamics and performance of linear compressor as varying flow impedance are discussed with measured experimental results. The developed linear compressor shows 124 W of input power, 86 % of motor efficiency and 60 % of compressor efficiency at its resonant operating condition.

A Numerical Simulation of Unsteady Axisymmetric Turbulent Flow in a Reciprocating Engine Including Port/Valve Assembly (축대칭 왕복엔진의 비정상 난류유동에 대한 수치해석)

  • 조진행;유홍선;최영기
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.139-149
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    • 1994
  • A numerical simulation of unsteady axisymmetric turbulent flow was performed for a reciprocating engine including port/valve assembly. The governing equations based on a nonorthogonal coordinate formulation with Cartesian velocity components were used and discretised by the finite volume method with non-staggered variable arrangements. The modified $\kappa-\xi$. turbulence model which included the effect of compressibility was used. The results of twodimensional transient calculation for the axisymmetric configuration were compared with the experimental data. Although slightly low rms velocity was predicted compared to the experimental data, predicted velocity distributions at the valve exit and in-cylinder region showed good agreements with the experimental data. The flow at the valve exit was separated at the same valve lift position with the experimental data. Two vortices incylinder region were generated during the initial intake process. The clockwise main vortex became strong and moved upward to the top wall. The counter-clockwise second vortex became weak and stick to the upper left corner of the cylinder. After middle intake process, new vortex adjacent to upper cylinder wall appeared by the piston motion and therefore, the in-cylinder flow was formed into three vortices. The cylinder pressure just before bottom dead center of piston was higher than inlet pressure and then the reverse flow occured at the valve exit. The in-cylinder flow characteristics were strongly dependent on piston motion, but insensitive to valve motion.

A preliminary simulation for the development of an implantable pulsatile blood pump

  • Di Paolo, Jose;Insfran, Jordan F.;Fries, Exequiel R.;Campana, Diego M.;Berli, Marcelo E.;Ubal, Sebastian
    • Advances in biomechanics and applications
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    • v.1 no.2
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    • pp.127-141
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    • 2014
  • A preliminary study of a new pulsatile pump that will work to a frequency greater than 1 Hz, is presented. The fluid-structure interaction between a Newtonian blood flow and a piston drive that moves with periodic speed is simulated. The mechanism is of double effect and has four valves, two at the input flow and two at the output flow; the valves are simulated with specified velocity of closing and reopening. The simulation is made with finite elements software named COMSOL Multiphysics 3.3 to resolve the flow in a preliminary planar configuration. The geometry is 2D to determine areas of high speeds and high shear stresses that can cause hemolysis and platelet aggregation. The opening and closing valves are modelled by solid structure interacting with flow, the rhythmic opening and closing are synchronized with the piston harmonic movement. The boundary conditions at the input and output areas are only normal traction with reference pressure. On the other hand, the fluid structure interactions are manifested due to the non-slip boundary conditions over the piston moving surfaces, moving valve contours and fix pump walls. The non-physiologic frequency pulsatile pump, from the viewpoint of fluid flow analysis, is predicted feasible and with characteristic of low hemolysis and low thrombogenesis, because the stress tension and resident time are smaller than the limit and the vortices are destroyed for the periodic flow.

A Flame Study of Soot Deposition and Reentrainment in Application to Control of Diesel Soot Emission (디젤엔진 관련 Soot 부착 및 재유입에 관한 화염에서의 연구)

  • Kim, Seong-Geun;Park, Jong-In
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.8
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    • pp.2626-2636
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    • 1996
  • A study of soot deposition and reentrainment was carried out both theoretically and experimentally to understand behavior of soot formed by incomplete combustion in a diesel engine. Theoretically, soot deposition on engine cylinder wall and/or piston head was studied with a stagnation point flow approximation. Soot reentrainment occurred upon exhaust gas blowdown was also studied by assuming a long-normal shear velocity distribution. Experimentally, a LPG$O_2/N_2$ flame impinging on a disk, produced by a concentric tubular burner, was chosen as deposition configuration and a shear flow unit with compressed air was installed for the study of reentrainment. For selected flame configuration, soot deposition measurements were conducted and showed that the dominant deposition mechanism was thermophoresis. Distributions of gas temperature and soot number density were estimated by combining data obtained by a B-type thermocouple with a thermophoretic transport theory. Disk temperature distributions were directly measured using a K-type thermocouple. Soot size and morphology were estimated from a TEM photograph. Ratios of soot deposit to reentrained amount were measured for a wide range of shear flow velocities, which showed that the reentrainment model was reasonable.

Optimal Design of Cylinder Configuration for a 1-Stage Two Cylinder $CO_2$ Compressor (1단 2실린더 $CO_2$ 압축기의 실린더 형상 최적 설계)

  • Ahn, Jong-Min;Kim, Hyun-Jin;Cho, Sung-Oug
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.119-124
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    • 2008
  • Recently, focus has been drawn on natural refrigerants due to increasing concern on global warming. As a consequence, CO2 systems such as a heat pump water heater using CO2 as a refrigerant are rapidly growing on the market. Currently, rolling piston rotary compressors are widely used for CO2 heating and/or refrigeration systems. There are several ways of realizing gas compression structure. They are single stage compression with single cylinder, single stage compression with two cylinders, and two stage compression with two cylinders. In this paper, computer simulation program which was validated for a single stage rotary compressor with one cylinder has been extended for a single stage, two cylinder rotary type. Numerical investigation has been made on optimal design for the cylinder configuration using the extended simulation program. For a single stage two cylinder rotary compressor having a displacement volume of 4 cc for each cylinder, compressor efficiency has been found to be maximum when the cylinder radius and height are 31mm and 10mm, respectively.

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Fundamental Experiments of a Compression Ignition Engine Using Gaseous Fuel (가스체 연료를 사용하는 압축착화기관에 관한 기초적 연구)

  • ;太田 幹郞
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.2
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    • pp.147-157
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    • 1996
  • Natural gas is gaining more attraction as a future fuel in particular both for environmental protection and energy conservation. In order to bring about more widespread use of gaseous engines, the technology capable of achieving output and efficiency performance equivalent to that of diesel engines needs to be developed. In the present paper, the requirements of the pilot torch from pre-chamber for ensuring ignition and promoting combustion are discussed by means of taking high-speed flame photography and system can run with leaner mixture of various fuels comparing to the electric plug ignition system cause the ignition delay period ignited with the torch and the combustion period are very short in spite of changing A/F of gaseous fuels in the main chamber. However, the suitable piston-cavity design for the use of lower-hydrocarbon fuels such as propane and butane must be discussed increasingly in the mear future.

Characteristic Comparison on Internal Cushion Devices at High-speed Pneumatic Cylinders (고속 공기압 실린더 내장용 쿠션기구의 특성 비교)

  • Kim, Dotae;Zhang, Zhong Jie
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.24-30
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    • 2013
  • This paper studies the comparative analysis on two different internal cushion devices (the types of needle and relief valve) used to absorb the energy which is generated when the pneumatic cylinder moves with the load at meter-out speed control system. The effect at varying the piston velocity under same driving condition is mainly investigated. The simulation results on pressure in the cushion chamber and the dynamic behavior of the relief valve type cushion device are compared with the needle valve type. Design and performance are improved with the cushion configuration of better quality at high-speed pneumatic cylinder. Based on the relation between absorbed energy and impact energy at cushion process, cushion performance at pneumatic cylinder is evaluated.

A Study on the Characteristics of In-Cylinder Air Flow with 3-D LDV Measurement (3차원 LDV를 이용한 실린더내 공기 유동특성에 관한 연구)

  • Yoo, S.C.
    • Journal of ILASS-Korea
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    • v.11 no.1
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    • pp.39-47
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    • 2006
  • In-cylinder flows in a motored 3.5L four-valve SI engine were investigated quantitatively using three-component LDV system, to determine how engine configuration affects the flow field. The purpose of this work was to develop quantitative methods which correlate in-cylinder flows to engine performance. For this study, two distinct intake/piston arrangements were used to examine the flow characteristics. Quantification of the flow field was done by calculating two major parameters which are believed to characterize adequately in-cylinder motion. These quantities were turbulent kinetic energy(TKE) and tumble ratio in each plane at each crank angle. The results showed that in-cylinder flow pattern is dominated by the intake effects and two counter rotating vortices, developed during the intake stroke, produced relatively low tumble ratio. Therefore, the applicability of these quantities should be carefully considered when evaluating characteristics resulting from the complex in-cylinder flow motions.

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