• Title/Summary/Keyword: Piping stress analysis

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The effect of crack length on SIF and elastic COD for elbow with circumferential through wall crack

  • Kim, Min Kyu;Jeon, Jun Hyeok;Choi, Jae Boong;Kim, Moon Ki
    • Nuclear Engineering and Technology
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    • v.52 no.9
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    • pp.2092-2099
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    • 2020
  • Many damages due to flow-accelerated corrosion and cracking have been observed during recent in-service inspections of nuclear power plants. To determine the operability or repair for damaged pipes, an integrity evaluation related to the damaged piping system should be performed by using already proven code and standards. One of them, the ASME Code Case is most popularly used to integrity assessment in nuclear power plants. However, the recent version of CC N-513 still recommends the simplified method which means a damaged elbow is assumed as an equivalent straight pipe. In addition, to enhance the accuracy integrity assessment in elbow, several previous studies recommend that the SIF and elastic COD values for an elbow with relatively large crack could be predicted by an interpolation technique. However, those estimates for elbow with relatively large crack might be derived to inaccurate results for crack growth analysis, such as for the allowable crack size and life estimation. Therefore, in this paper, the effect of crack length (0.3≤θ1/π≤0.5) on SIF and elastic COD for elbow is systematically investigated. Then, for large crack in elbow, accurate estimates for SIF and elastic COD, which are widely used to assess the integrity of elbows, are proposed. Those proposed solutions are expected to be the technical basis for revisions of CC N-513-4 through the validation.

A Study on the Behavioral Characteristics of Bellows for Expansion Joints (신축이음용 벨로우즈의 거동특성에 관한 연구)

  • Jeong, Doo-Hyung;Chin, Do-Hun;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.52-58
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    • 2020
  • Bellows are corrugated mechanical elements used to absorb displacements or vibrations caused by temperature changes, pressure, earthquakes, waves, etc., which are welded to flanges or directly connected to pipes. Expansion joint bellows must not only be designed to sufficiently withstand the internal pressure of the pipes but also accommodate axial, transverse, and rotational deformations to minimize the transfer of forces to the sensitive components of the system. Bellows have various types of corrugations, but U-type bellows are most commonly used in general piping systems. In this study, the behavior of U-shaped one-, two-, and three-ply bellows with the same inner diameter under pressure and forced displacement was analyzed using the finite element method. The results were compared with the design formula in the Expansion Joint Manufacturers Association (EJMA)'s code. Manufacturer data were used for the applied pressure and force displacement. The behavioral characteristics of the three cases were compared via structural analysis because the stress levels will be different for each model, even if they have the same inner diameter. Since the analytical model has an axisymmetric shape but displacement occurs in the transverse direction, the finite element model was composed of 1/2 of the whole model, and ANSYS Workbench 17.2 was employed for the analysis.

Estimation of Buckling and Ultimate Strength of a Perforated Plate under Thrust (면내압축하중을 받는 유공판의 좌굴 및 최종강도 평가에 관한 연구)

  • Ko, Jae-Yong;Park, Joo-Shin;Joo, Jong-Gil
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.10 no.2 s.21
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    • pp.41-47
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    • 2004
  • Plate has cutout inner bottom and girder and Door etc. in hull construction absence is used much, and this is strength in case must be situated, but establish in region that high stress interacts sometimes fatally in region that there is no big problem usually by purpose of weight reduction, a person and freight movement, piping etc.. Because cutout‘s existence is positioning in this place, and, elastic bucking strength by load causes large effect in ultimate strength. Therefore, perforated plate elastic bucking strength and ultimate strength is one of important design criteria to decide structural elements size at early structure design step of a ship. Therefore, we need reasonable & reliable design formula for elastic bucking strength of the perforated plate. The author computed numerically ultimate strength change about several aspect ratios, cutout dimension, and plate thickness by using ANSYS Finite element analysis code based on finite element method in this paper.

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Indentation Tensile Properties of Seawater Piping with Cavitation and Immersion Degradation (해수배관 내부 에폭시 코팅재의 캐비테이션 및 침지 열화에 따른 압입인장특성)

  • M. J. Jung;S. H. Kim;J. M. Jeon;Y. S. Kim;Y. C. Kim
    • Corrosion Science and Technology
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    • v.22 no.6
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    • pp.419-428
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    • 2023
  • Seawater has been used to cool devices in nuclear power plants. However, the pipes used to transport seawater are vulnerable to corrosion; hence, the inner side of pipelines is coated with an epoxy layer as prevention. Upon coating damage, the pipe becomes exposed, and corrosion progresses. The major cause is widely known as cavitation corrosion, causing the degradation of mechanical properties. In this study, corroded specimens were prepared using cavitation and immersion methods to clarify the degradation trend of mechanical properties with corrosion. Three different types of epoxy coatings were used, and accelerated cavitation procedures were composed of amplitudes of 15 ㎛, 50 ㎛, and 85 ㎛ for 2 h, 4 h, and 6 h. The immersion periods were 3 and 6 weeks. We conducted instrumented indentation tests on all degradation samples to measure mechanical properties. The results showed that higher cavitation amplitudes and longer cavitation or immersion times led to more degradation in the samples, which, in turn, decreased the yield strength. Of the three samples, the C coating had the highest resistance to cavitation and immersion degradation.

Assessment of Structural Soundness and Joint Load of the Rotorcraft External Fuel Tank by Sloshing Movement (슬로싱 운동에 의한 회전익항공기 외부연료탱크 체결부 하중 및 구조건전성 평가)

  • Kim, Hyun-Gi;Kim, Sung Chan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.605-611
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    • 2019
  • The fuel sloshing due to the rapid manoeuvre of the aircraft causes significant loads on internal components, which may break components or piping. In particular, a significant load is applied to the joint of the external fuel tank by sloshing movement, which may affect the safety of the aircraft when the joint of the external fuel tank is damaged. Therefore, in order to improve the survivability of aircraft and crew members, the design of external fuel tanks, and joints should be performed after evaluating the sloshing load through a numerical analysis of the fuel sloshing conditions. In this paper, a numerical analysis was performed on the sloshing test of the external fuel tank for rotorcraft. ALE (Arbitrary Lagrangian Eulerian) technique was used, and the test conditions specified in the U.S. Military Specification (MIL-DTL-27422D) was applied as the conditions for numerical analysis. As a result of the numerical analysis, the load on the joint of the external fuel tank was calculated. Moreover, the effects of sloshing movement on structural soundness were assessed through analysis of stress levels and margin of safety on metal fittings and composite containers.

A Study of Thermo-Mechanical Analysis for the Design of High Pressure Piping System for Natural Gas Fuel Vessel (천연가스 연료선박의 고압 이중 배관 설계를 위한 열-구조 해석에 관한 연구)

  • Park, Seong-Bo;Sim, Myung-Ji;Kim, Myung-Soo;Kim, Jeong-Hyeon;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.425-431
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    • 2015
  • LNG (liquefied natural gas) is considered the best alternative eco-fuel, and many studies on the LNG fuel system have been performed to use LNG as the fuel for ships. For the LNG fuel supply system, natural gas transfers from the vaporizer to the engine in the gaseous state with a temperature of $50^{\circ}C$ and a pressure of 35MPa. Therefore, a structural safety evaluation of the double-walled pipelines considering thermal load is essential. In this article, an uniaxial tensile test for super duplex stainless steel, material for double-walled pipe, according to the annealing time was carried out to analyze the thermal effect. In addition, thermo-structural analysis of the high temperature-high pressure double-walled pipe with fixed supports that are now used widely was carried out to evaluate the structural safety. To minimize stress concentration of the connection point between the support and inner pipe, the shapes of the new type support that can slip through inner pipe were proposed, and the supports which has best structural performance was selected using the results from the thermo-structural analyses of new supports and an analysis of the whole double-walled pipeline was performed to ensure structural safety. These results can be used as a database for the design of double-walled pipelines and sliding support.

Applicability of the mα-tangent Method to Estimate Plastic Limit Loads of Elbows and Branch Junctions (선형탄성해석과 mα-tangent방법을 이용한 배관 한계하중 평가 적용성)

  • Gim, Jae-Min;Kim, Sang-Hyun;Bae, Kyung-Dong;Kim, Yun-Jae;Kim, Jong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.499-505
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    • 2017
  • In this study, the limit loads calculated by the $m_{\alpha}-tangent$ method based on the linear finite element analysis are compared with the closed form solutions that are proposed by various authors. The objects of the analysis is to select the elbow and the branch pipe which are representative structure of piping system. The applicability of the $m_{\alpha}-tangent$ method are investigated by applying it to cases with various geometries. The internal pressure and the in-plane bending moment are considered and the $m_{\alpha}-tangent$ method is in good agreement with the existing solutions in case of elbows. However, the limit loads calculated by the $m_{\alpha}-tangent$ method for branch junctions do not agree well with the existing solutions and do not show any tendency. The reason is a biased result due to the stress concentration of the discontinuous parts.

A Case Study and Analysis of the Causes for Natural Gas Vehicle Accidents (천연가스자동차 사고사례 및 원인분석)

  • Kim, Young-Seob;Cho, Eun-Goo;Kim, Lae-Hyun
    • Journal of the Korean Institute of Gas
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    • v.13 no.2
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    • pp.41-48
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    • 2009
  • I collected the cases of CNG vehicle accidents which had happened for 30 years and analyzed the causes of the accidents according to each type of cylinders. There are about six accidents including three cylinder explosion accidents due to bad heat treatment, one composite damage, one CNG vehicle fire, and one fuel piping accident owing to the poor maintenance. When looking into the cylinder types involved in the accidents and the causes, 29% of the cylinder accidents are Type I and 24% Type IV, 16% Type II, and 14% Type III. 37% of the accidents are caused by the defects of the raw materials and the errors of a manufacturing process, 16% by the stress corrosion cracking as a result of the repetitive use, 15% by the cylinder's explosion on account of the malfunction of PRD(Pressure Relief Device) and the overpressure. The remainders of the causes are fire and unknown causes. Therefore, cylinder manufacturers have to strengthen quality management of raw materials and manufacturing process and painting regardless of each type of cylinder. Also bus operators need to make an effort to keep safety condition through every day check.

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