• Title/Summary/Keyword: Piping Process

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Shape Optimization of an Air Conditioner Piping System (에어컨 배관 시스템의 형상 최적설계)

  • Min, Jun-Hong;Choi, Dong-Hoon;Jung, Du-Han
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.11
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    • pp.1151-1157
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    • 2009
  • Ensuring both product quality and reducing material cost are important issue for the design of the piping system of an air conditioner outdoor unit. This paper describes a shape optimization that achieves mass reduction of an air conditioner piping system while satisfying two design constraints on resonance avoidance and the maximum stress in the pipes. In order to obtain optimized design results with various analysis fields considered simultaneously, an automated multidisciplinary analysis system was constructed using PIAnO v.2.4, a commercial process integration and design optimization(PIDO) tool. As the first step of the automated analysis system, a finite element model is automatically generated corresponding to the specified shape of the pipes using a morphing technique included in HyperMesh. Then, the performance indices representing various design requirements (e.g. natural frequency, maximum stress and pipe mass) are obtained from the finite element analyses using appropriate computer-aided engineering(CAE) tools. A sequential approximate optimization(SAO) method was employed to effectively obtain the optimum design. As a result, the pipe mass was reduced by 18 % compared with that of an initial design while all the constraints were satisfied.

A Study on the Installation Readiness Management Method of Offshore Plant using CAD Information (CAD 정보를 활용한 해양 배관재 설치 준비율 관리 방법에 관한 연구)

  • Park, JungGoo;Kim, HoJung;Kim, MinGyu;Park, JiChan
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.152-160
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    • 2019
  • In this study, we propose a piping material supply management method using CAD system. The piping materials installed in super large offshore plants have very complicated connection conditions. Therefore, it is very difficult to determine the order of receipt of a large number of installation materials. Therefore, we have developed a system that can automatically check the preparation rate of installation materials prior to the installation process. We have developed an algorithm to obtain connection information among installation items from PDMS system. We have developed an algorithm that can determine the order of installation materials to be installed using the connection information. The order of the installation material is determined by taking into account the constraint conditions for the complete installation of the piping material. We confirm the effectiveness of the developed algorithms in the operating system. This system is also used to manage installation schedules and plan the installation manpower.

High-temperature Structural Analysis on the Small Scale PHE Prototype (소형 공정열교환기 시제품의 고온구조해석)

  • Song, Kee-nam;Lee, H-Y;Hong, S-D;Park, H-Y
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.57-64
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    • 2010
  • PHE(Process Heat Exchanger) is a key component required to transfer heat energy of $950^{\circ}C$ generated in a VHTR(Very High Temperature Reactor) to the chemical reaction that yields a large quantity of hydrogen. Korea Atomic Energy Research Institute established the gas loop for the performance test of components, which are used in the VHTR, and they manufactured a PHE prototype to be tested in the loop. In this study, as part of the high-temperature structural-integrity evaluation of the PHE prototype, which is scheduled to be tested in the gas loop, we carried out high-temperature structural-analysis modeling, thermal analysis, and thermal expansion analysis of the PHE prototype. The results obtained in this study will be used to design the performance test setup for the PHE prototype.

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A Development of Simulation Program for CNG Refueling Station (CNG 충전시스템 충전특성해석 프로그램 개발)

  • Yang, Pan-Seok;Kang, Chan-Goo;Kwan, Yong-Ho
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.331-336
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    • 2001
  • Theoretical approach was taken to the whole CNG refueling process. In particular, this study was focused on the prediction of flow rate at any given piping configuration of CNG system, in order that a simulation program for the CNG refueling system should be developed. The simulation result of refueling process was compared with experimental result obtained from various kinds of fueling configuration. The simulation results showed a satisfactory agreement within 10% errors in fueling time, fueling amount, and residual pressure. The developed program would be used a good engineering tools for estimating fueling performance for a any given CNG station.

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Design Characteristics Analysis for Very High Temperature Reactor Components (VHTR 초고온기기 설계특성 분석)

  • Kim, Yong Wan;Kim, Eung Seon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.85-92
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    • 2016
  • The operating temperature of VHTR components is much higher than that of conventional PWR due to high core outlet temperature of VHTR. Material requirements and technical issues of VHTR reactor components which are mainly dominated by high temperature service condition were discussed. The codification effort for high temperature material and design methodology are explained. The design class for VHTR components are classified as class A or B according to the recent ASME high temperature reactor design code. A separation of thermal boundary and pressure boundary is used for VHTR components as an elevated design solution. Key design characteristics for reactor pressure vessel, control rod, reactor internals, graphite reflector, circulator and intermediate heat exchanger were analysed. Thermo-mechanical analysis of the process heat exchanger, which was manufactured for test, is presented as an analysis example.

High-Temperature Structural Analysis on the Small-Scale PHE Prototype under the Test Condition of Small-Scale Gas Loop (소형가스루프 시험조건에서 소형 공정열교환기 시제품의 고온구조해석)

  • Song, Kee-nam;Hong, S-D;Park, H-Y
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.1
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    • pp.1-7
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    • 2012
  • A PHE (Process Heat Exchanger) is a key component required to transfer heat energy of $950^{\circ}C$ generated in a VHTR (Very High Temperature Reactor) to the chemical reaction that yields a large quantity of hydrogen. A small-scale PHE prototype made of Hastelloy-X is being tested in a small-scale gas loop at Korea Atomic Energy Research Institute. In order to properly evaluate the high-temperature structural integrity of the small-scale PHE prototype, it is very important to impose a proper constraint condition on its structural analysis model. For this effort, we tried to impose several constraint conditions on the structural analysis model and consequently fixed a proper and effective displacement constraints.

Analysis method on Structural Safety Evaluation of Butterfly Valve of Piping for LNG carrier (LNG 선박용 배관에 사용되는 Butterfly Valve의 구조 안정성 평가에 관한 해석 기법)

  • Park, Young-Chul;Park, Han-Seok;Kim, Si-Pom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.76-81
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    • 2008
  • A cryogenic butterfly valve is used to transfer the liquefied natural gas (LNG) which temperature is $-162^{\circ}C$. This valve is core part in the piping system using LNG. This paper performed coupling analysis using FEM to evaluate safety of cryogenic butterfly valve. Flow analysis is calculated numerically the CAE and CFD methods are useful to predict the thermal matter and the inner flow field of the valve. Thermal analysis and structural analysis used ANSYS Workbench.

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Integrity Assessment of Weld Repair of Bolt-Screw Assembly (볼트-나사 결합체의 보수용접 건전성 평가)

  • Kim, Maan-Won;Shin, In-Hwan;Lee, Kyoung-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.79-86
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    • 2015
  • The purpose of this study is to evaluate structural integrity of a weldment which is partially screwed and then welded. Two finite element models are constructed and solved: operating temperature and internal pressure are considered in the first simple model, and welding process and normal operating condition including heat-up process are simulated in the second model. Structural integrity assessment criteria are satisfied with both finite element models, therefore the repair weldment finely sustains structural integrity of this assembly and prevents leakage. Stresses are dramatically increased when weld residual stress is considered, but it should be considered as a secondary stress.

High-Temperature Structural Analysis on the Small-Scale PHE Prototype using Weld Properties (용접물성치를 고려한 소형 공정열교환기 시제품의 고온구조해석)

  • Song, Kee-Nam;Hong, Sung-Deok;Park, Hong-Yoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.2
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    • pp.1-6
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    • 2012
  • A PHE (Process Heat Exchanger) in a nuclear hydrogen system is a key component required to transfer heat energy of $950^{\circ}C$ generated in a VHTR (Very High Temperature gas cooled Reactor) to the chemical reaction that yields a large quantity of hydrogen. A small-scale PHE prototype made of Hastelloy-X is being tested in a small-scale gas loop at Korea Atomic Energy Research Institute. Previous research on the high-temperature structural analysis of the small-scale PHE prototype had been performed only using parent material properties. In this study, high-temperature structural analysis using weld properties in weld zone was performed and the analysis results compared with the previous research.

Process Design to Prevent Internal & External Defects of Cold Extruded Products with Double Ribs (이중 리브를 가진 냉간 압출품의 내.외부 결함 방지를 위한 공정 설계)

  • 김동진;김병민
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.612-619
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    • 1999
  • Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

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