Abstract
The purpose of this study is to evaluate structural integrity of a weldment which is partially screwed and then welded. Two finite element models are constructed and solved: operating temperature and internal pressure are considered in the first simple model, and welding process and normal operating condition including heat-up process are simulated in the second model. Structural integrity assessment criteria are satisfied with both finite element models, therefore the repair weldment finely sustains structural integrity of this assembly and prevents leakage. Stresses are dramatically increased when weld residual stress is considered, but it should be considered as a secondary stress.