• Title/Summary/Keyword: Pipeline Defects

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Investigation on Damage Effect Distance for High Pressure underground Flammable Gas Pipelines (지하매설 고압 가연성 가스 배관의 누출시나리오에 따른 피해 영향 거리)

  • Kim, Hyeyoung;Jung, Seungho
    • Journal of the Korean Society of Safety
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    • v.33 no.3
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    • pp.33-38
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    • 2018
  • Defects in piping caused by corrosion or external impact of underground piping can lead to high risk of rupture of the piping due to high pressure. Flammable gas can be immediately ignited when discharged from piping, causing a jetfire. The damage of the radiant heat not only threatens the health of the workers who work in the industry but also the health of the people living in the neighboring residential areas. It is important to prevent and prepare before an accident occurs. In this study, three types of flammable gas underground piping accident scenarios were investigated, and the ranges of influence were determined using Phast ver7.2. and finally regression models were formulated to predict the ranges using excel and Matlab.

The Effects of cathodic protection on fracture toughness of buried gas pipeline (매설가스배관의 음극방식이 배관의 파괴인성에 미치는 영향)

  • Kim, Cheol-Man;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.573-578
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    • 2001
  • For the corrosion protect ion of the natural gas transmission pipelines, two methods are used, cathodic protection and coating technique. In the case of cathodic protection, defects are embrittled by occurring hydrogen at the crack tip or material surface. It is however very important to evaluate whether cracks in the embrittled area can grow or not, especially in weld metal. In this work, on the basis of elastic plastic fracture mechanics, we performed CTOD test ing with varying test conditions, such as the potential and current density. The CTOD of the base steel and weld metal showed a strong dependence of the test conditions. The CTOD decreased with increasing cathodic potential and current density. The morphology of the fracture surface showed quasi-cleavage. Hydrogen introduced fractures, caused by cathodic overprotection.

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Fracture Toughness Evaluation of Natural Gas Pipeline under the Cathodic Protection

  • Kim, Cheol-Man;Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik
    • Corrosion Science and Technology
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    • v.8 no.4
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    • pp.133-138
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    • 2009
  • For the corrosion protection of the natural gas transmission pipelines, two methods are used, cathodic protection and coating technique. In the case of cathodic protection, defects are embrittled by occurring hydrogen at the crack tip or material surface. It is however very important to evaluate whether cracks in the embrittled area can grow or not, especially in weld metal. In this work, on the basis of elastic plastic fracture mechanics, we performed the CTOD testing with various test conditions, such as testing rate and potential. The CTOD of the base metal and the weld metal showed a strong dependence of the test conditions. The CTOD decreased with decreasing testing rate and with increasing cathodic potential. The morphology of the fracture surface showed the quasi-cleavage at low testing rate and cathodic overprotection. The low CTOD was caused by hydrogen embrittlement at crack tip.

A Magnetic Flux Leakage Analysis of Various Defects for Underground Pipeline (누설자속을 이용한 지하매설관 결함의 크기 및 형상 판정을 위한 해석(I))

  • Kim, Chul;Kim, Han-Deul;Shin, Pan-Seok;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.38-40
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    • 2005
  • 이 논문은 지하매설관의 손상에 따른 자기누설 신호를 유한요소법을 이용하여 Simulation 하고, 자기누설탐사장치를 이용하여 지하매설관에 대한 비파괴검사를 할 경우 나타나는 여러 가지 자기적 신호를 분석하여 손상의 크기나 형상 등을 판별할 수 있도록 기본적인 자기누설정보를 제공하기 위한 연구이다. 3가지 형태의 결함을 배관과의 상대적인 위치에 따라 3차원 FEM으로 해석을 하고 결함의 형상 및 크기대한 정보제공을 위하여 분석을 하였다.

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Research on Foundation Technology for Crack Inspection Automation Device with Effective Performance (효과적인 크랙 검사 자동화 장치를 위한 기반 기술 연구)

  • Choi, Goon-Ho
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.143-148
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    • 2019
  • Numerous pipe lines can be found on various plant-based industrial sites. These pipelines should be periodically checked for defects. Most of these pipelines are internally inaccessible and difficult to visually inspect. Therefore, the inspection is being carried out with the help of non-contact inspection equipment such as ultrasonic flaw detection equipment. The use of ultrasonic flaw detection equipment can raise time and efficiency issues. In order to solve this problem, we will study the basic technology necessary for the development of automated inspection system equipped with ultrasonic measuring equipment and verify the validity through the fabrication of the demonstration device.

T-Cache: a Fast Cache Manager for Pipeline Time-Series Data (T-Cache: 시계열 배관 데이타를 위한 고성능 캐시 관리자)

  • Shin, Je-Yong;Lee, Jin-Soo;Kim, Won-Sik;Kim, Seon-Hyo;Yoon, Min-A;Han, Wook-Shin;Jung, Soon-Ki;Park, Se-Young
    • Journal of KIISE:Computing Practices and Letters
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    • v.13 no.5
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    • pp.293-299
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    • 2007
  • Intelligent pipeline inspection gauges (PIGs) are inspection vehicles that move along within a (gas or oil) pipeline and acquire signals (also called sensor data) from their surrounding rings of sensors. By analyzing the signals captured in intelligent PIGs, we can detect pipeline defects, such as holes and curvatures and other potential causes of gas explosions. There are two major data access patterns apparent when an analyzer accesses the pipeline signal data. The first is a sequential pattern where an analyst reads the sensor data one time only in a sequential fashion. The second is the repetitive pattern where an analyzer repeatedly reads the signal data within a fixed range; this is the dominant pattern in analyzing the signal data. The existing PIG software reads signal data directly from the server at every user#s request, requiring network transfer and disk access cost. It works well only for the sequential pattern, but not for the more dominant repetitive pattern. This problem becomes very serious in a client/server environment where several analysts analyze the signal data concurrently. To tackle this problem, we devise a fast in-memory cache manager, called T-Cache, by considering pipeline sensor data as multiple time-series data and by efficiently caching the time-series data at T-Cache. To the best of the authors# knowledge, this is the first research on caching pipeline signals on the client-side. We propose a new concept of the signal cache line as a caching unit, which is a set of time-series signal data for a fixed distance. We also provide the various data structures including smart cursors and algorithms used in T-Cache. Experimental results show that T-Cache performs much better for the repetitive pattern in terms of disk I/Os and the elapsed time. Even with the sequential pattern, T-Cache shows almost the same performance as a system that does not use any caching, indicating the caching overhead in T-Cache is negligible.

Failure Analysis of Welded type 304 in Cooling Water Pipeline of District Heating System (지역난방 냉각수 배관의 용접부 파손 분석)

  • Jeong, Joon-Cheol;Kim, Woo-Cheol;Kim, Kyung Min;Sohn, Hong-Kyun;Kim, Jung-Gu;Lee, Soo-Yeol;Kim, Heesan
    • Corrosion Science and Technology
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    • v.19 no.6
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    • pp.296-301
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    • 2020
  • Failure analysis on the welded type 304 pipe used for cooling water piping in the district heating primary side was conducted. Inorganic elements and bacteria in the cooling water and in corrosion products were analyzed, and the weldment was inspected by microscopy and a sensitization test. Corrosion damages were observed in the heat-affected zone, on weld defects such as incomplete fusion or excessive penetration caused by improper welding, or/and at the 6 o'clock position along the pipe axial direction. However, the level of concentration of chloride in the cooling water as low as 80 ppm has been reported to be not enough for even a sensitized type 304 steel, meaning that the additional corrosive factor was required for these corrosion damages. The factor leading to these corrosion damages was drawn to be the metabolisms of the types of bacteria, which is proved by the detection of proton, sulfur containing species, biofilms, and both bacteria and corrosion product analyses.

A Study on Measurement of Internal Defects of Pressure Vessel by Digital Shearography(I) (전자 전단 간섭법을 이용한 압력용기의 내부결함 측정에 관한 연구(I))

  • Kang, Young-June;Park, Nak-Kyu;Ryu, Won-Jae;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.393-401
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    • 2002
  • Pipelines in power plants, nuclear facilities and chemical industries are often affected by corrosion effects. It is important to inspect the internal defects in pipelines in oder to guarantee safe operational condition. We have taken relatively much time, cost and manpower to use conventional NDT methods because these methods are contact measuring methods. In this paper, we used digital shearography, a laser-based optical method which allows full-field measurement of surface displacement derivatives. This method has many advantages in practical use, such as low sensitivity to environmental noise, simple optical configuration and real time measurement. The experiment was performed with pressure vessels which has different internal cracks and detected internal cracks in the pressure vessels at a real time using phase shifting method.

An Experimental Study on the Mechanical Impact (Third Party Damage) of High Pressure Gas Pipe (고압가스배관의 기계적 충격(타공사)에 대한 실험적 연구)

  • Lee, Kyung-eun;Kim, Jeong Hwan;Ha, Yu-jin;Kil, Seong-he
    • Journal of the Korean Institute of Gas
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    • v.21 no.6
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    • pp.8-14
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    • 2017
  • One of the main causes of gas pipeline accidents is mechanical impact(third party damage). The majority of high pressure gas pipelines buried in major domestic industrial complexes are old pipes which have being operated over 20 years. Therefore, if an accident occurs, there will be a full scale accident because there is no additional inspection and reinforcement time. In this study, the defects on the piping during the mechanical impact were studied through the third party damage(excavation) experiments. Experiments were carried out using the 21 ton excavator which is operated in the actual excavation work and the type of pipe to be struck are ASTM A106 Grade.B and ASTM A53 Grade.B. As a result, when the bucket used during excavator operation is a sawtooth bucket, the defect is more bigger. And the smaller the diameter of the pipe, the smaller the depth and length of the defect. Also, it was confirmed that the impact height had no effect on the defects on the buried pipe, during the excavation work.

Development of Stress-Modified Fracture Strain Criterion for Ductile Fracture of API X65 Steel (API X65 강의 연성파괴 해석을 위한 삼축응력 영향을 고려한 파괴변형률 기준 개발)

  • Oh Chang-Kyun;Kim Yun-Jae;Park Jin-Moo;Baek Jong-Hyun;Kim Woo-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1621-1628
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    • 2005
  • This paper presents a stress-modified fracture strain for API X65 steel used for gas pipeline, as a function of stress triaxiality. To determine the stress-modified fracture strain, tension test of bars with four different notch radii, made of API X65 steel, is firstly performed, from which true fracture strains are determined as a function of notch radius. Then detailed elastic-plastic, large strain finite element (FE) analyses are performed to estimate variations of stress triaxiality in the notched bars with load. Combining experimental with FE results provides the true fracture strain as a function of stress triaxiality, which is regarded as a criterion of ductile fracture. Application of the developed stress-modified fracture strain to failure prediction of gas pipes made of API X65 steel with various types of defects is discussed.