• Title/Summary/Keyword: Pipe flange

검색결과 39건 처리시간 0.058초

배관 용접부 표면결함 검출 및 비교 (Detection and Comparison of Surface Defects in Pipe Welds)

  • 정윤수;고가진;안태형;김재열
    • 한국기계가공학회지
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    • 제19권1호
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    • pp.43-48
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    • 2020
  • At present, 24 nuclear power plants are in operation nationwide as the main power source responsible for about 27% of Korea's electricity, and five nuclear power plants are currently under construction. Issues of nuclear safety and reliability have always existed, but after the Fukushima accident, ensuring reliability has become an even more important issue for safety. Compared to other kinds of accidents, the initial response after a nuclear accident is more important than any other accident. Prior to accidents, it is important to be able to predict and judge the accident in advance for the sake of prevention. In this research, non-destructive inspection methods for existing pipe welds include radiographic, ultrasonic, magnetic particle practice, and liquid penetration testing. For this experiment, carbon steel pipes like that of the material used in nuclear pipes were adopted, and specimen welded to the flange (Flange) were manufactured. After testing, the weld specimen were not damaged through the infrared thermography (IRT) experiment. This study attempted to improve the safety of carbon steel pipes through a comparative analysis of finite element analysis.

플랜트에서 가치공학 개념을 적용한 대관경 배관두께 선정에 관한 연구 (Selection of the Large Diameter Pipe Wall Thickness by Value Engineering for a Plant)

  • 최가영;유호선;문승재
    • 플랜트 저널
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    • 제7권3호
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    • pp.65-73
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    • 2011
  • This research has suggested a method to select pipe wall thickness by application of the value engineering to reduce the cost and quantity that are major part of construction materials. This research shows that the application of value engineering reduces the cost of piping materials by optimizing pipe wall thickness while maintaining process flow date of design pressure and design temperature. Based on this knowledge, the application of the value engineering will lead to the cost reduction and quantity reduction by effective selection of pipe wall thickness. The application of the value engineering will help the EPC companies to win a contract in the overseas plant market.

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숏넥 플랜지의 공정설계에 관한 연구 (A Study on the Process Sequence Design of a Short-Neck Flange)

  • 장용석;최진화;고병두;이호용;황병복
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.127-134
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    • 2000
  • The current three-stage cold farming process to produce a flange is investigated for the purpose of improvement of manufacturing process. The main goal of this study is to obtain an appropriate process sequence, which can produce the required part with less manufacturing cost. The current process sequence is simulated using finite element method and design criteria are examined. Based on the results of simulation of the current three-stage process. a design strategy for improving the process sequence is analyzed using the thick-walled pipes. Because it has a reduced process-sequence without buckling of the workpiece or overloading of tools, the new process has distinct advantages over the conventional process. Numerical results show that the newly proposed process with selected presses is the most economical way to produce the required part.

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Teflon seal을 이용한 bayonet형 진공단열배관 (Bayonet type vacuum insulated pipes with Teflon seal)

  • 이현철;강형석
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 1999년도 제1회 학술대회논문집(KIASC 1st conference 99)
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    • pp.173-176
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    • 1999
  • Vacuum insulated pipes (VIP) are one of the important equipments for cryogenic fluids' transfer. Flange type of VIP, which can easily be installed at the site, uses a set of male and female bayonet with very small gap between them. In order to prevent leakage of liquid from inner pipe to bayonet. Teflon or Kel-F is located outside both the inner pipe of male and the guide of female. Even though liquid may leak at room temperature, it cannot leak at cryogenic temperature since Teflon shrinks much more than pipes and adheres closely to the inner pipe and guide. Teflon seal method has the advantage of easy fabrication, low cost and effective sealing compared to the conventional method.

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전자전단 간섭법을 이용한 플랜지 용접부 내부 결함 측정에 관한 연구 (A Study on the Measurement of the Internal Crack in Flange Welding Zone by Digital Shearography)

  • 김정필;강영준;박상규
    • 한국정밀공학회지
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    • 제26권1호
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    • pp.97-104
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    • 2009
  • There is a many kinds with nondestructive testing such as RT and UT representatively. Referred before two testing methods there is a limit which is spatial such as nuclear pipe, small vessel, sealing up vessel. So a new technique needs to overcome the limit which is spatial. shearography will be able to overcome the limit which is spatial. This paper introducing shearography which was known as non-contact full-field testing method and It is an interferometric technique for measurement of surface deformation such as displacement or displacement gradient. Also, a research about internal defect of the flange welding zone was accomplished. About variation with method pressurized with the Gaseous Nitrogen. Phase map where is various were measured according to changing a sheared direction, size of crack and loaded pressure. Consequently, crack quantitatively to be detected qualitatively was measured by using shearography.

DEVELOPMENT OF CONCRETE FILLED TUBE AS A PILLAR PILE FOR TOP DOWN METHOD

  • Jee-Yun Song;Hong-Chul Rhim;Seung-Weon Kim
    • 국제학술발표논문집
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    • The 3th International Conference on Construction Engineering and Project Management
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    • pp.808-813
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    • 2009
  • Top-down method is widely used for urban area construction for its advantages in reducing environmental problems such as dust and noise, and saving construction cost depending on given conditions of a construction site. Because the excavation and construction of super- and sub-structures of the building have to be proceeded simultaneously, a column has to be embedded prior to excavation. This column is called a pillar column or pre-founded column. Usually a wide flange section is used for these columns. To place the columns, usually the diameter of casing holes needs to be larger than the section of the wide flange itself in order to accommodate a couple of tremie pipes for pouring concrete. In this paper, a newly developed method of using circular pipe as an alternative to the existing wide flange section is discussed. The crucial part of the new method is to develop a connection between the circular column and concrete flat slabs. For shear force transfer from concrete slab to the concrete filled tube (CFT) column, shear jackets with studs and shear bands are proposed. The studs are welded on the jackets at shop and placed around the circular column on site. The shear bands are welded on the outer side of the CFT at shop and inserted into ground with the CFT. Test results and application of the method to a construction site are also provided in this paper.

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수위변화에 따른 파이프 시스템의 진동 특성 변화에 대한 연구 (A research on Dynamic characteristic of Submerged pipe ; Support, Flange, Upper pump)

  • 정휘권;김종윤;박규해
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2013년도 추계학술대회 논문집
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    • pp.699-705
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    • 2013
  • This paper presents vibration testing, control, and finite element analysis of a piping system, which is subjected to the changes in fluid levels. Nuclear power plants typically employ a cooling system that uses sea water. These systems are subjected to dynamic characteristic changes caused by sea-level variations, which introduces failures of cooling system components. Therefore in this study, analytical and experimental studies were performed to understand the effect of sea-level changes on the dynamic characteristics of piping systems. It was shown that, as the sea-level increases, pipe's natural frequencies decreases in relation to its mode shape. A 1/14 scale model was also built to compare the results obtained by the analytical study. A good agreement between experiment and analytical studies were observed. Finally, an on-line resonant frequency identification system was proposed and developed, which utilizes piezoelectric transducers as sensors and actuators, in order to avoid catastrophic failure of piping systems.

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Thermodynamic simulation and structural optimization of the collimator in the drift duct of EAST-NBI

  • Ning Tang;Chun-dong Hu;Yuan-lai Xie;Jiang-long Wei;Zhi-Wei Cui;Jun-Wei Xie;Zhuo Pan;Yao Jiang
    • Nuclear Engineering and Technology
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    • 제54권11호
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    • pp.4134-4145
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    • 2022
  • The collimator is one of the high-heat-flux components used to avoid a series of vacuum and thermal problems. In this paper, the heat load distribution throughout the collimator is first calculated through experimental data, and a transient thermodynamic simulation analysis of the original model is carried out. The error of the pipe outlet temperature between the simulated and experimental values is 1.632%, indicating that the simulation result is reliable. Second, the model is optimized to improve the heat transfer performance of the collimator, including the contact mode between the pipe and the flange, the pipe material and the addition of a twisted tape in the pipe. It is concluded that the convective heat transfer coefficient of the optimized model is increased by 15.381% and the maximum wall temperature is reduced by 16.415%; thus, the heat transfer capacity of the optimized model is effectively improved. Third, to adapt the long-pulse steady-state operation of the experimental advanced superconducting Tokamak (EAST) in the future, steady-state simulations of the original and optimized collimators are carried out. The results show that the maximum temperature of the optimized model is reduced by 37.864% compared with that of the original model. The optimized model was changed as little as possible to obtain a better heat exchange structure on the premise of ensuring the consumption of the same mass flow rate of water so that the collimator can adapt to operational environments with higher heat fluxes and long pulses in the future. These research methods also provide a reference for the future design of components under high-energy and long-pulse operational conditions.

터빈로터 중심공 검사용 자기주행 공압형 로봇 개발 (Development of Self-Driven Pneumatic Robot for Boresonic Examination of Turbine Rotor)

  • 강배준;안명재;이철희
    • 드라이브 ㆍ 컨트롤
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    • 제18권1호
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    • pp.31-38
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    • 2021
  • This study presents a new principle for driving the robot aimed at reducing the position error for the boresonic examination of turbine rotor. The conventional method of inspection is performed by installing manipulator onto the flange of the turbine rotor and connecting a pipe, which is then being pushed into the bore. The longer the pipe gets, the greater sagging and distortion appear, making it difficult for the ultrasonic sensor to contact with the internal surface of the bore. A pneumatic pressure will ensure the front or rear feet of the robot in close contact with the inner wall to prevent slipping, while the ball screw on the body of the robot will rotate to drive it in the axial direction. The compression force required for tight contact was calculated in the form of a three-point support, and a static structural simulation analysis was performed by designing and modeling the robot mechanism. The driving performance and ultrasonic detection ability have been tested by fabricating the robot, the test piece for ultrasonic calibration and the transparent mock-up for robot demonstration. The tests have confirmed that no slipping occurs at a certain pneumatic pressure or over.

수중펌프의 Leakage-free 자동탈착장치 개발 (Development of Leakage-free Automatic Discharge Connect in a Submersible Pump.)

  • 최영석;이경용;이창한;이종훈
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.63-68
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    • 2002
  • ADC(Automatic Discharge Connector) is commonly used for the easy maintenance of the submersible pumps. However, the small gap between the flange of the base plate and that of the pipe due to the head rise, the flow momentum change and the mis-installation makes leakage flow that may be a great loss to the pumping system. In this study, the performance degradation was predicted with the simple leakage flow model through the gap. The newly developed ADC was tested and the leakage performance was compared with the old one and also no-leakage piping system. The newly developed ADC reduced the leakage flow in a satisfactory way in comparison with the old model.

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