• Title/Summary/Keyword: Pipe expansion

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Yield strength estimation of X65 and X70 steel pipe with relatively low t/D ratio

  • Kim, Jungho;Kang, Soo-Chang;Kim, Jin-Kook;Song, Junho
    • Steel and Composite Structures
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    • v.38 no.2
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    • pp.151-164
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    • 2021
  • During the pipe forming process, a steel plate undergoes inelastic behavior multiple times under a load condition repeating tension and compression in the circumferential direction. It derives local reduction or increase of yield strength within the thickness of steel pipes by the plastic hardening and Bauschinger effect. In this study, a combined hardening model is proposed to effectively predict variations of yield strength in the circumferential direction of API-X65 and X70 steel pipes with relatively low t/D ratio during the forming process, which is expected to experience accumulated plastic strain of 2~3%, the typical Lüder band range in a low-carbon steel. Cyclic tensile tests of API-X65 and X70 steels were performed, and the parameters of the proposed model for the steels were calibrated using the test results. Bending-flattening tests to simulate repeated tension and compression during pipe forming were followed for API-X65 and X70 steels, and the results were compared with those by the proposed model and Zou et al. (2016), in order to verify the process of material model calibration based on tension-compression cyclic test, and the accuracy of the proposed model. Finally, parametric analysis for the yield strength of the steel plate in the circumferential direction of UOE pipe was conducted to investigate the effects of t/D and expansion ratios after O-forming on the yield strength. The results confirmed that the model by Zou et al. (2016) underestimated the yield strength of steel pipe with relatively low t/D ratio, and the parametric analysis showed that the t/D and expansion ratio have a significant impact on the strength of steel pipe.

Characteristics of Multipath Ultrasonic Flowmeter Installed Upstream and Downstream of Flow Disturbance Factors-Contraction, Expansion, and Tee Pipe (유동교란인자(축소·확대관, Tee관)상하류에 설치된 다회선초음파 유량계의 특성)

  • Lee, Dong-Keun;Cho, Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.8
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    • pp.877-883
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    • 2012
  • Multipath ultrasonic flowmeters are increasingly being used for the purpose of accurate flow measurement. However, an installation standard has not yet been established for these flowmeters, and this can cause considerable confusion during field installation. There is a need for a minimum straight run to ensure the measurement accuracy of a flowmeter installed upstream and downstream of flow disturbance factors-expansion, contraction, and tee pipes. Experiments were performed by using multipath flowmeters that have less than ${\pm}0.5%$ accuracy-4-paths 1-unit and 2-paths 1-unit are of foreign make, whereas 5-paths 2-units are of domestic make-to determine the straight run under the above conditions. We carried out experiments repeatedly by considering a straight run, velocity, and suggested installation standards for a multipath ultrasonic flowmeter that satisfies the tolerance limits.

An Acoustic Analysis of Mufflers with a Concentric Extended Pipe (동심 연장관형 소음기의 음향해석)

  • Lee, Jun-Shin;Lee, Jeong-Guon
    • The Journal of the Acoustical Society of Korea
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    • v.14 no.1
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    • pp.108-114
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    • 1995
  • Cylindrical chamber mufflers with an extended inlet or outlet are extensively used in many application fields to reduce the propagated noise in ducts. The basic attenuation effectivencess in the low frequency region can be explained by the reactive wave action inside the expansion chamber associated with the geometric configurations of the inlet and outlet locations, and the area expansion of the jacket. In this study, an acoustic analysis is carried out for a concentric extended pipe inserted into a simple expansion chamber. An algebraic equation is derived by using the eigenfuction expansion and orthogonality principle in which the acoustic pressures and particle velocities defined on each subdivided surface are expressed by the separable coordinates. By using the proposed analytical method, transmission losses are predicted for several configurations of the concentric extended systems and they agree very well with experimental results.

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Numerical analysis for deformation characteristics under the freezing and bursting of Al pipe (알루미늄 관의 동파 거동특성에 관한 수치적 연구)

  • Choi, Seung-Hyun;Lee, Dong-Won;Ko, Young-Bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4763-4768
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    • 2014
  • Recently, aluminum pipes have been used instead of steel pipes for open and shut machines in vinyl housing because of its corrosion-resistance and light weight. In particular, the light weight is very useful for fitting and removal by human resources. On the other hand, an aluminum pipe is weak in winter because aluminum has a larger thermal expansion coefficient than steel. This study examined the freezing and bursting of aluminum pipes by numerical analysis. The mechanical-thermal deformation characteristics were analyzed under the condition of ice volumetric expansion in aluminum pipes reaching 50%. From numerical analysis, large stresses above the yield stress occurred in aluminum pipe after ice expanded in the net diameter immediately. In addition, the freezing and bursting of aluminum pipes was predicted around an ice volumetric expansion of 6 - 7% because the thickness of the aluminum pipe reached an aluminum elongation ratio of 17%. Therefore, it is recommended that aluminum pipes be sealed perfectly to prevent water flow in the pipe. These results suggest that it is very difficult to prevent freezing and bursting of aluminum pipes by water freezing in the pipe.

A Study on Removing the Magnetic Impurity in a Nuclear Pipe Line (원전 배관 내부유체의 자성 이물질 제거에 관한 연구)

  • Choi, Yoon-Hwan;Kim, Oh-Kuen;Suh, Yong-Kweon
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.499-503
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    • 2002
  • This work focuses on eliminating tiny particles from the coolant in a nuclear pipe line by using a permanent magnet on the exterior surface of the pipe. This method have some merits compared with the many applied methods and is expected to be applied to most of the pipe lines in the nuclear plant. For instance in this method, a ring is attached to the exterior surface of the pipe, so that it does not affect the inflows directly. Further, the cost needed in the initial build-up of the facility is low.

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A Case Study of Flexible Sewer Pipes Behaviors - Compaction Ratio·Inner Deflection Ratiov·Ring Stiffness - (현장중심형 하수도용 연성관의 거동특성에 대한 고찰 - 다짐도·변형률·강성 간의 관계정립 -)

  • Kim, Young-Jin
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.2
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    • pp.31-38
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    • 2013
  • As the Sewer Pipe is transformed by the expansion of life cycle as a result of the technology development, flexible pipe is developed by the transformed environmental conditions. To change pipe design, three phases(compaction ration - inner deflection ratio - ring stiffness) should be considered in design conditions. The input data of pipe design were provided by compaction-inner deflection ratio-ring stiffness. M oreover, The guidelines of sewerage pipes should be considered by flexible pipes design criteria.

A study on the stress and strain during welding of plate-to-pipe joint (평판-관 구조물 용접시 발생하는 응력 및 변형율에 관한 연구)

  • 나석주;김형완
    • Journal of Welding and Joining
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    • v.4 no.2
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    • pp.30-39
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    • 1986
  • In manufacturing of pipe walls for boiler units, distortion can result in pipe-web-pipe joints from the nonuniform expansion and contraction of the weld metal and the adjacent base metal during heating and cooling cycle of the welding process. In this study, the stresses and strains during longitudinal welding of the plate-to-pipe joint were investigated. Using the method of successive elastic solution, longitudinal stresses and strains during and after welding were calculated from the information of temperature distributions obtained by Rosenthal's equations. In order to confirm the validity of the numerical results, the temperature and residual stress distributions were measured and compared with the calculated results. In spite of some assumptions, the one-dimensional analytical results of residual stresses were in fairly good agreement with the experimental ones. The residual stresses due to welding of plate-to-pipe joints are tensile near the weld line and compressive in the base metal as in the welding of plates. the amount and distribution of residual stresses were deeply dependent on the heat input ratio of the plate and pipe.

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A Study on the Absorption of Thermal Stress on the Underground piping for the District heating (지역난방용 매설배관의 열응력 흡수에 관한 연구)

  • Kong Jae Hyang;Sin Byung Kug
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.81-88
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    • 2005
  • There have been many studies on generation equipment and plant piping, but there is no significant study result on the heat transportation pipe. As such, this study established basic theory on the compensated method among buried pipe for regional heating, and further obtained the following results by applying the conditions of AGFW and NCHPP respectively in calculation of friction and maximum installation distance for the buried pipe. Friction coefficient according to the types and physical properties of soil, friction and maximum installation distance were compared to set the application value of friction coefficient according to the location of works. Calculation formula of clay load to be applied for calculation of friction was introduced to the formula of AGFW and the formula of NCHPP that has been used in Nowon district since 1997 to determine the difference and applicability. $120^{\circ}C$ and $95^{\circ}C$ were applied in temperature difference for expansion volume to compare the arm length at the curve pipe so thai it can be reflected in the design in the future. Maximum installation distance according to thickness of pipe was compared to present the necessity of unified specification so that same kinds of pipe materials can be used for same kinds of works.

A Study on System Stress Analysis of High Temperature Plant Piping with Expansion Joints and Load Hangers (신축이음과 하중행거가 함께 설치된 고온플랜트 배관계의 시스템응력 해석 연구)

  • Park, Do Jun;Yu, Jong Min;Han, Seung Yeon;Yoon, Kee Bong;Kim, Ji Yoon
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.116-124
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    • 2014
  • In the plants operated under high temperature condition, piping system load analysis is often performed to prevent accidents caused by thermal deformation and also to locate inspection prioritity points of the piping system. In this study, piping system stress analysis was performed for a pipe system between the reactors in a process plant. The piping system includes typically installed hangers and expansion joints. In order to evaluate the effects of structural components such as hangers and expansion joints, the case for the expansion joint or the hanger under abnormal operation is considered. By comparison anlaysis results of piping system during normal operation and abnormal operation, the role of each pipe components are studied.

Coupled irradiation-thermal-mechanical analysis of the solid-state core in a heat pipe cooled reactor

  • Ma, Yugao;Liu, Jiusong;Yu, Hongxing;Tian, Changqing;Huang, Shanfang;Deng, Jian;Chai, Xiaoming;Liu, Yu;He, Xiaoqiang
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2094-2106
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    • 2022
  • The solid-state core of a heat pipe cooled reactor operates at high temperatures over 1000 K with thermal and irradiation-induced expansion during burnup. The expansion changes the gap thickness between the solid components and the material properties, and may even cause the gap closure, which then significantly influences the thermal and mechanical characteristics of the reactor core. This study developed an irradiation behavior model for HPRTRAN, a heat pipe reactor system analysis code, to introduce the irradiation effects such as swelling and creep. The megawatt heat pipe reactor MegaPower was chosen as an application case. The coupled irradiation-thermal-mechanical model was developed to simulate the irradiation effects on the heat transfer and stresses of the whole reactor core. The results show that the irradiation deformation effect is significant, with the irradiation-induced strains up to 2.82% for fuel and 0.30% for monolith at the end of the reactor lifetime. The peak temperatures during the lifetime are 1027:3 K for the fuel and 956:2 K for monolith. The gap closure enhances the heat transfer but caused high stresses exceeding the yield strength in the monolith.