• 제목/요약/키워드: Pipe Scanning

검색결과 54건 처리시간 0.025초

Corrosion Inhibition of Steel for Water Pipe Line by Adding a Non-Toxic Spearmint Extracts

  • Farooq, Hina;Kim, Jae-Yeon;Lee, Do-Il;Byeon, Jai-Won
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제17권2호
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    • pp.122-128
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    • 2017
  • Purpose: To investigate the corrosion inhibition effect of the natural spearmint oil extracted from Mentha Spicata plants on 304 stainless steel in different concentrations of hydrochloric acid. Method: The anti-corrosive effect has been investigated in 0.5m, 1m and 2m HCl using weight loss test and electrochemical polarization method as a function of inhibitor concentration and immersion time in strong chloride environment. The surface morphology was analysed by scanning electron microscopy (SEM). Results: The corrosion rate of steel decreased and inhibition efficiency increased with the increase in inhibitor concentration. Microscopic evaluation revealed significant corrosion in the specimens immersed in uninhibited conditions. Potentiodynamic polarization test results showed an increase in corrosion potential (Ecorr) and decrease in corrosion current (icorr) value with increasing concentration of inhibitor. Conclusions: Immersion of steel in higher concentration of inhibitor resulted in greater surface coverage value and hence lesser number of surface corrosion sites/pores were formed; thus lowering the corrosion rate.

전기화학공정을 이용한 질화규소방열기판 상 금속 전극 형성에 관한 연구

  • 신성철;김지원;권세훈;임재홍
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2016년도 추계학술대회 논문집
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    • pp.129.1-129.1
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    • 2016
  • 반도체, 디스플레이, PC 등 전자기기의 경우 소자 내 발생된 열로 인해 기기의 성능 및 효율, 수명 등이 감소하기 때문에 이러한 내부 열을 외부로 방출시켜줄 필요가 있다. 일반적으로 heat pipe나 냉각 팬(fan) 등의 외부장치에 의해 강제적으로 냉각해주는 기술이 있지만 휴대용 디바이스와 같이 작은 전자기기의 경우 소자 자체적으로 열전도 특성이 뛰어난 기판을 사용하여 열전도에 의해 열이 소자 밖으로 방출될 수 있도록 방열 설계를 해주어야 한다. 따라서 소자 전체를 지지해주고 열전도에 의해 방열 기능을 해주는 방열기판에 대한 관심이 증가하고 있다. 현재 가장 많이 사용되어지는 세라믹 방열기판으로는 알루미나가 있지만 보다 소자의 집적화와 고성능화로 인하여 열전도도가 높은 질화규소 기판의 요구가 증대되고 있다. 하지만 이러한 질화규소기판에 금속전극을 형성하는 기술은 종래의 알루미나 기판에 이용한 DPC(Direct Plated Copper), DBC(Direct Bonded Copper)기술을 적용할 수 없다. 그래서 현재는 메탈블레이징을 이용하여 전극을 형성하지만 공정비용 및 대형기판에 형성이 어려운 단점이 있다. 따라서, 본 연구에서는 질화규소 방열기판에 전기화학공정을 통하여 밀착력이 우수한 금속 전극 회로층 형성에 대한 연구를 진행하였다. 질화규소 방열기판에 무전해 Ni 도금을 통하여 금속층을 형성하는데 이 때 세라믹 기판과 금속층 사이의 낮은 밀착력을 향상시키기 위해 습식공정을 통하여 표면처리를 진행하였다. 또한 촉매층을 $Pd-TiO_2$ 층을 이용하여 무전해 도금공정을 이용하여 Ni, 전극층을 형성하였다. 질화규소 표면에 OH기 형성을 확인하기 위해 FT-IR(Fourier-transform infrared spectroscopy)분석을 실시하였으며 OH 그룹 형성 및 silane의 화학적 결합으로 인해 금속 전극층의 밀착력이 향상된 것을 cross hatch test 및 scratch test를 통해 확인하였고 계면 및 표면형상 특성 등을 분석하기 위해 TEM(Transmission electron microscopy), SEM(Scanning electron microscopy), AFM(Atomic-force microscopy)등의 장비를 이용하였다.

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감마선을 이용한 단열배관의 실시간 두께측정시스템 개발 (Development of Real-Time Thickness Measuring System for Insulated Pipeline Using Gamma-ray)

  • 장지훈;김병주;김기동;조경식
    • 비파괴검사학회지
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    • 제22권5호
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    • pp.500-507
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    • 2002
  • 본 연구에서는 감마선과 섬광체 및 광 다이오드로 구성된 64 채널의 선형 디텍터 어레이를 이용하여 보온재로 싸인 배관의 두께를 실시간으로 측정하는 시스템을 개발하였다. 본 측정시스템은 감마선원으로 Ir-192를 사용하였으며, 디텍터는 BGO 섬광체와 광다이오드로 구성하였다. Ir-192 방사선원은 배관의 한쪽 편에, 그리고 디텍터 어레이는 배관을 중심으로 그 반대편에 위치하며 컴퓨터로 제어되는 주행 시스템에 실려 배관을 따라 이송되는 동안 배관과 단열재를 투과한 방사선의 강도는 각 디텍터에서 측정된다. 측정된 디텍터 어레이의 출력은 증폭기에서 증폭된 후 케이블에 의해 컴퓨터로 전송되며 주행시스템이 진행하는 동안 컴퓨터는 수집된 신호를 분석 및 계산하여 실제의 두께를 나타내며 주사간격을 1mm로 할 경우의 최대 측정속도는 분당 120cm이다.

API X70 라인파이프강의 인장 특성에 미치는 변형 시효의 영향 (Effect of Strain Aging on the Tensile Properties of an API X70 Linepipe Steel)

  • 이승완;이상인;황병철
    • 한국재료학회지
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    • 제27권10호
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    • pp.524-529
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    • 2017
  • The effect of strain aging on the tensile properties of API X70 linepipe steel was investigated in this study. The API X70 linepipe steel was fabricated by controlled rolling and accelerated cooling processes, and the microstructure was analyzed using optical and scanning electron microscopes and electron backscatter diffraction. Strain aging tests consisting of 1 % pre-strain and thermal aging at $200^{\circ}C$ and $250^{\circ}C$ were conducted to simulate U-forming, O-forming, Expansion(UOE) pipe forming and anti-corrosion coating processes. The API X70 linepipe steel was composed of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite whose volume fraction was dependent on the chemical composition and process conditions. As the thermal aging temperature increased, the steel specimens showed more clearly discontinuous type yielding behavior in the tensile stress-strain curve due to the formation of a Cottrell atmosphere. After pre-strain and thermal aging, the yield and tensile strengths increased and the yield-to-tensile strength ratio decreased because yielding and aging behaviors significantly affected work hardening. On the other hand, uniform and total elongations decreased after pre-strain and thermal aging since dislocation gliding was restricted by increased dislocation density after a 1 % pre-strain.

가솔린 및 LPG 연료를 사용하는 직접분사식 불꽃점화엔진에서 배출되는 극미세입자 배출 특성에 관한 연구 (Particulate Emissions from a Direct Injection Spark-ignition Engine Fuelled with Gasoline and LPG)

  • 이석환;오승묵;강건용;조준호;차경옥
    • 한국자동차공학회논문집
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    • 제19권3호
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    • pp.65-72
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    • 2011
  • In this study, the numbers, sizes of particles from a single cylinder direct injection spark-ignition (DISI) engine fuelled with gasoline and LPG are examined over a wide range of engine operating conditions. Tests are conducted with various engine loads (2~10bar of IMEP) and fuel injection pressures (60, 90, and 120 bar) at the engine speed of 1,500 rpm. Particles are sampled directly from the exhaust pipe using rotating disk thermodiluter. The size distributions are measured using a scanning mobility particle sizer (SMPS) and the particle number concentrations are measured using a condensation particle counter (CPC). The results show that maximum brake torque (MBT) timing for LPG fuel is less sensitive to engine load and its combustion stability is also better than that for gasoline fuel. The total particle number concentration for LPG was lower by a factor of 100 compared to the results of gasoline emission due to the good vaporization characteristic of LPG. Test result presents that LPG for direct injection spark ignition engine help the particle emission level to reduce.

Bioscrubber Trickling Filter(BSTF)의 VOCs 제거 및 운전 특성에 관한 연구 (A Study on the Removal Efficiency of VOCs and Operating Characteristics by Using of Bioscrubber Trickling Filter(BSTE))

  • 박진도;서정호;이학성
    • 한국환경보건학회지
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    • 제31권4호
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    • pp.309-315
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    • 2005
  • Volatile organic compounds (VOCs) and odor materials are major sources of air pollution in Ulsan city, where much chemical plants are located. Therefore, it is necessary to develop a new reactor which can remove VOCs and odor materials effectively and be equipped at the end of pipe easily. A modified reactor (bioscrubber trickling filter, BSTF), which have both characteristics of biofilter and bioscrubber, was developed and tested on its reactivity with several VOCs using two types of media, fiber and activated carbon 4- ceramic(A/C). It was observed that the removal efficiencies of several types of VOCs such as acetaldehyde, ethylalcohol, butanol, diethylamine and triethylamine were up to $95\%$ when they had about 100 ppm of initial concentration and 80 seconds of residence time. Good attachment of microorganisms to both media, where it is thought the reaction efficiency can be determined according to the amount of microorganisms attachment, observed with scanning electron microscopy(SEM). Initial pressure drops of the packed bed with both media were 229 $mmH_2O/m$ at A/C column and 670 $mmH_2O/m$, respectively. However, maximum pressure drop of fiber column during the operation was over 1,647 $mmH_2O/m$. Therefore, it was thought that the fiber material would not suitable to use in the local plant as a packed bed media.

API X70 라인파이프 강재의 변형 시효 특성에 미치는 미세조직의 영향 (Effect of Microstructure on the Strain Aging Properties of API X70 Pipeline Steels)

  • 이승완;임인혁;황병철
    • 한국재료학회지
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    • 제28권12호
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    • pp.702-708
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    • 2018
  • This study deals with the effect of microstructure factors on the strain aging properties of API X70 pipeline steels with different microstructure fractions and grain sizes. The grain size and microstructure fraction of the API pipeline steels are analyzed by optical and scanning electron microscopy and electron backscatter diffraction analysis. Tensile tests before and after 1 % pre-strain and thermal aging treatment are conducted to simulate pipe forming and coating processes. All the steels are composed mostly of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite. After 1 % pre-strain and thermal aging treatment, the tensile test results reveal that yield strength, tensile strength and yield ratio increase, while uniform elongation decreases with an increasing thermal aging temperature. The increment of yield and tensile strengths are affected by the fraction of bainitic ferrite with high dislocation density because the mobility of dislocations is inhibited by interaction between interstitial atoms and dislocations in bainitic ferrite. On the other hand, the variation of yield ratio and uniform elongation is the smallest in the steel with the largest grain size because of the decrease in the grain boundary area for dislocation pile-ups and the presence of many dislocations inside large grains after 1 % pre-strain.

The influence of nano-silica on the wear and mechanical performance of vinyl-ester/glass fiber nanocomposites

  • Sokhandani, Navid;Setoodeh, AliReza;Zebarjad, Seyed Mojtaba;Nikbin, Kamran;Wheatley, Greg
    • Advances in nano research
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    • 제13권1호
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    • pp.97-111
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    • 2022
  • In the present article, silica nanoparticles (SNPs) were exploited to improve the tribological and mechanical properties of vinyl ester/glass fiber composites. To the best of our knowledge, there hasn't been any prior study on the wear properties of glass fiber reinforced vinyl ester SiO2 nanocomposites. The wear resistance is a critical concern in many industries which needs to be managed effectively to reduce high costs. To examine the influence of SNPs on the mechanical properties, seven different weight percentages of vinyl ester/nano-silica composites were initially fabricated. Afterward, based on the tensile testing results of the silica nanocomposites, four wt% of SNPs were selected to fabricate a ternary composite composed of vinyl ester/glass fiber/nano-silica using vacuum-assisted resin transfer molding. At the next stage, the tensile, three-point flexural, Charpy impact, and pin-on-disk wear tests were performed on the ternary composites. The fractured surfaces were analyzed by scanning electron microscopy (SEM) images after conducting previous tests. The most important and interesting result of this study was the development of a nanocomposite that exhibited a 52.2% decrease in the mean coefficient of friction (COF) by augmenting the SNPs, which is beneficial for the fabrication/repair of composite/steel energy pipelines as well as hydraulic and pneumatic pipe systems conveying abrasive materials. Moreover, the weight loss due to wearing the ternary composite containing one wt% of SNPs was significantly reduced by 70%. Such enhanced property of the fabricated nanocomposite may also be an important design factor for marine structures, bridges, and transportation of wind turbine blades.

반도체 및 전자패키지의 방열기술 동향 (Heat Dissipation Trends in Semiconductors and Electronic Packaging)

  • 문석환;최광성;엄용성;윤호경;주지호;최광문;신정호
    • 전자통신동향분석
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    • 제38권6호
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    • pp.41-51
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    • 2023
  • Heat dissipation technology for semiconductors and electronic packaging has a substantial impact on performance and lifespan, but efficient heat dissipation is currently facing limited improvement. Owing to the high integration density in electronic packaging, heat dissipation components must become thinner and increase their performance. Therefore, heat dissipation materials are being devised considering conductive heat transfer, carbon-based directional thermal conductivity improvements, functional heat dissipation composite materials with added fillers, and liquid-metal thermal interface materials. Additionally, in heat dissipation structure design, 3D printing-based complex heat dissipation fins, packages that expand the heat dissipation area, chip embedded structures that minimize contact thermal resistance, differential scanning calorimetry structures, and through-silicon-via technologies and their replacement technologies are being actively developed. Regarding dry cooling using single-phase and phase-change heat transfer, technologies for improving the vapor chamber performance and structural diversification are being investigated along with the miniaturization of heat pipes and high-performance capillary wicks. Meanwhile, in wet cooling with high heat flux, technologies for designing and manufacturing miniaturized flow paths, heat dissipating materials within flow paths, increasing heat dissipation area, and reducing pressure drops are being developed. We also analyze the development of direct cooling and immersion cooling technologies, which are gradually expanding to achieve near-junction cooling.

합성곱 신경망과 초음파 기반 상수도관 수질 및 부식 분석용 이중모드 진단 시스템 (Dual-mode diagnosis system for water quality and corrosion in pipe using convolutional neural networks (CNN) and ultrasound)

  • 문소연;전현주;성영호 ;김민서;김대훈;최재엽;오정환;이오준;임해균
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2023년도 추계학술발표대회
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    • pp.685-686
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    • 2023
  • 상수도관의 수질 및 부식도 검사에는 파이프에 손상을 입히지 않고 지속적인 방법이 필요하다. 초음파는 이를 만족하면서 상태를 확인할 수 있고 주파수가 높을수록 해상도가 좋아져 정밀한 측정이 가능하다는 장점이 있다. 이러한 특성을 이용해 상수도관 모니터링 시스템으로 초음파 기반의 Scanning Acoustic Microscopy(SAM)과 Convolutional Neural Network(CNN)을 사용하는 새로운 방법을 제안한다. 기존의 Non-Destructive Testing(NDT)방식의 단점을 보완하면서 더 높은 해상도로 상수도관을 점검하는 방식으로, SAM 을 이용하여 부식으로 인한 파이프 두께 변화와 부유물의 여부 및 수질을 동시에 감지하고 얻은 데이터를 CNN 으로 분석했다. CNN 의 높은 정확도 결과로 이 시스템의 파이프 부식도 및 수질 모니터링에 대한 적합성을 보여주었다.