• Title/Summary/Keyword: Pipe Scanner

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Selection and Verification of Press Forming Pipe Model using Pipefitting (피팅용 프레스 포밍 파이프 성형 모델 선정 및 검증)

  • Kim, TaeGual;Kim, TaeHo;Park, JoonHong;Park, YoungChul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.43-49
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    • 2015
  • This paper describes the design of a forged fitting form to acquire a method of product design measurement by target measurement standards. The pipefitting connects each pipe and combines seals and nipples with the pipes normally. Therefore, the section combined with the fitting pipe was measured by a 3D scanner, and the acquired measurement and the design measurement were obtained after modification of the forged fitting pipe by that standard. Moreover, the accuracy of the model was verified through leakage testing of the oil and verification of the design measurement for accuracy decisions on the design measurement after modification of the product.

Use of Ultrasonic beam transmissivity for investigating the structural features in plastic pipe cased borehole (초음파의 매질 투과성을 이용한 시추공 케이싱 배면의 암상 및 절리구조 조사 연구)

  • 김중열;김유성
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.751-758
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    • 2002
  • Boreholes that are drilled in soft or unconsolidated materials such as gravels and coals are prone to collapse. To maintain the hole, some kinds of casing pipes are needed. If thereby a plastic pipe e.g. PVC is used for the casing, Televiewer tool is still capable of detecting structural features such as fractures in the borehole wall behind the pipe, whereas other borehole-imaging logging devices such as BIPS (Borehole Image Processing System) and FMS(Formation Micro Scanner) won't provide any information about that. Televiewer's primary component is a piezoelectric transducer centered in the hole. It acts as both a transmitter and receiver, and sends an ultrasonic beam. That is reflected, in the same manner as the seismic wave propagation, from the both sides(inner and outer surfaces) of the casing pipe, transmits through the pipe and then reflected from the borehole wall. With an appropriate choice of time-windowing, it is possible to capture the returning signals from both the borehole wall and the outer side of casing pipe as well. A suite of laboratory tests were performed on various physical models composed of plastic pipes with different diameters. Although the amplitudes of returning signals were reduced to about half the usual value due to the transmission loss, the dynamic range of Televiewer tool was sufficient to observe the structural features behind the casing pipe. Besides, several representative case studies at various research areas in our country are presented. The results demonstrate the usefulness of the transmissivity of Televiewer acoustic km, which will assist in further structural interpretation.

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Analysis of 3D Laser Scanner Input Performance in Structual Safety Diagnosis (구조안전진단에서의 3D 레이저 스캐너 투입 성과 분석)

  • Seong, Do-Yun;Baek, In-Soo;Kim, Jea-Jun;Ham, Nam-Hyuk
    • Journal of KIBIM
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    • v.11 no.3
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    • pp.34-44
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    • 2021
  • This study quantitatively analyzes the work performance of the structural safety diagnosis team that diagnoses pipe racks. To this end, a method for evaluating the performance of the structural safety diagnosis team using the queuing model was proposed. For verification, the case of applying the existing method and the method of introducing a 3D laser scanner for one site was used. The period, number of people, and initial investment cost of each project were collected through interviews with case project experts. As a result of analyzing the performance of the structural safety diagnosis team using the queuing model, it was possible to confirm the probability of delay in the work of each project and the amount of delayed work. Through this, the cost (standby cost) when the project was delayed was analyzed. Finally, economic analysis was conducted in consideration of the waiting cost, labor cost, and initial investment cost. The results of this study can be used to decide whether to introduce 3D laser scanners.

Classification of the Rusting State of Pipe Using a Laser Displacement Sensor (레이저 변위 센서를 활용한 배관 표면 상태분류)

  • Cheon, Kang-Min;Shin, Baek-Cheon;Shin, Geon-Ho;Go, Jeong-Il;Lee, Jun-Hyeok;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.46-52
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    • 2022
  • Although pipe performs various functions in industrial sites and residential spaces, if it is damaged due to corrosion caused by the external environment, it may cause equipment failure or a major accident. For this reason, various studies for safety management are being conducted, but studies on detecting corrosion or cracks on the pipe surface using a laser displacement sensor have hardly been conducted. Therefore, in this study, the corrosion degree of the pipe surface was compared and classified into 4 corrosion conditions, and inspection equipment using a laser scanner was manufactured. The corrosion height was calculated from the four surface data obtained from the measuring equipment and applied to various CNN algorithms, and 91% accuracy was obtained during training using the Modified VGGNet16 code with reduced number of parameters.

Development of Ultrasonic Testing System for Piping Welds (배관 용접부 초음파검사 시스템 개발)

  • Choi, Sung-Nam;Kim, Hyung-Nam;Yoo, Hyun-Ju;Cho, Hyun-Jun;Hwang, Won-Gul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.331-338
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    • 2008
  • Ultrasonic testing for welds is widely used to ensure the integrity of facilities in NPPs. Automated ultrasonic testing(AUT) is more consistent than the manual ultrasonic testing(MUT). It can scan welded parts, examines the scanned images, and saves the results as data files. AUT in NPPs is making use of commercial systems, and there has been some difficulties in calibration of the system. An AUT system is developed. It comprises of pulser/receiver, scanner and a control program(SonicWizard). The performance demonstration for piping welds in NPPs and the piping wall thickness measurement on site were conducted to verify this system. The test results of the ultrasonic testing system developed is satisfactory and effective.

Study on Path Generation for Laser Welding Robot (레이저 용접 로봇의 경로 생성에 관한 연구)

  • Kang, Hee-Shin;Suh, Jeong;Park, Kyoung-Taik
    • Laser Solutions
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    • v.13 no.4
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    • pp.14-20
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    • 2010
  • Robot path generation and laser welding technology for manufacturing automotive body are studied. Laser welding and industrial robot systems are used with the robot based laser welding system. The laser system used in this study is 1.6kW Fiber laser, while the robot system is 6 axes Industrial robot (payload: 130kg). The robot based laser welding system is equipped with laser scanner system for remote laser welding. The laser source, robot and laser scanner system are used to increase the processing speed and to improve the process efficiency. The welding joints of steel plate are butt and lapped joints. The quality test of the laser welding are through the observation the shape of bead on plate and cross-section of welding part. The 3 dimensional laser welding for non-linear pipe welding line is performed. This paper introduces the robot based laser welding system to resolve the limited welding speed and accuracy of the conventional spot welding system.

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Matching for Cylinder Shape in Point Cloud Using Random Sample Consensus (Random Sample Consensus를 이용한 포인트 클라우드 실린더 형태 매칭)

  • Jin, YoungHoon
    • Journal of KIISE
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    • v.43 no.5
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    • pp.562-568
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    • 2016
  • Point cloud data can be expressed in a specific coordinate system of a data set with a large number of points, to represent any form that generally has different characteristics in the three-dimensional coordinate space. This paper is aimed at finding a cylindrical pipe in the point cloud of the three-dimensional coordinate system using RANSAC, which is faster than the conventional Hough Transform method. In this study, the proposed cylindrical pipe is estimated by combining the results of parameters based on two mathematical models. The two kinds of mathematical models include a sphere and line, searching the sphere center point and radius in the cylinder, and detecting the cylinder with straightening of center. This method can match cylindrical pipe with relative accuracy; furthermore, the process is rapid except for normal estimation and segmentation. Quick cylinders matching could benefit from laser scanning and reverse engineering construction sectors that require pipe real-time estimates.

State Classification of the Corrosion of Pipes Using a Clustering Algorithm (클러스터링 알고리즘을 이용한 배관의 부식 상태 분류)

  • Cheon, Kang-Min;Shin, Geon-Ho;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.91-97
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    • 2022
  • Pipes transport and supply fuel in various categories; however, corrosion occurs because of the external environment, impurities are mixed in the fuel, and substances leak to the outside, which can lead to serious accidents. Therefore, in this study, inspection equipment using a laser scanner was manufactured to classify conditions according to the degree of corrosion of the outer wall of the pipe, and the corrosion height and maximum value of the pipe were obtained from the surface information. Using the k-means method, it was classified into four states, and the standard of the average height and maximum height of corrosion for each state was derived.

Validation Study on Processing Grip Part of Tensile Specimen Acquired from Corroded Pipeline (부식이 존재하는 기존 노후 관로에서 인장 시편 가공 시 그립 가공 타당성에 대한 연구)

  • Nam, Young Jun;Kim, Jeong Hyun;Bae, Cheol Ho;Lim, Yun Mook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.2
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    • pp.191-195
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    • 2020
  • In this work, tensile tests, one of the most common test method to assess the condition of a corroded pipe, were conducted. According to ASTM E8 method, the use of flat or curved uni-axial tension test is allowed under the recommendation with the usage of grips corresponding to a curvature of the pipe. However, this method is not for corroded specimen. Furthermore, in the case of performing the multiple tensile tests with various curvatures, it is desirable not to produce zigs that fit each curvatures, if merely processing the specimen grip with curvature into the flat grip can show almost identical tensile behavior. Therefore, various tension simulations were conducted first to check if there exist any differences. Also, experiments on corroded tensile specimen were conducted and compared with the FEM simulation that reflects the actual geometry acquired from the 3D scanner.

A Study on the Distribution of Injected Urea into the Exhaust Pipe in a SCR System (선택적 환원촉매(SCR)장치에서 배기관내에 분사된 환원제 분포에 관한 연구)

  • Choi, J.H.;Lee, Y.C.;LEE, S.W.;Cho, Y.S.;LEE, S.H.;Oh, S.K.;Dong, Y.H.
    • Journal of Power System Engineering
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    • v.14 no.1
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    • pp.16-21
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    • 2010
  • This research focused on the spray and distribution characteristics of urea solution by applying flow visualization techniques and did durability and driver test on injectors as well. The spray characteristics of urea solution was observed by CCD camera. Also, the distribution characteristics of urea solution was evaluated quantitatively as well by using 3D laser scanner equipment. It was considered that it was reasonable to use the injector for gasoline engine in order to inject the urea. The best distribution chart result was observed near 45cm distance difference between catalyst and urea spray injector. As a result of trapped urea distribution chart analysis, optimal pressure and volumetric flow rates of air and urea were derived in order to improve the distribution of Urea. This information may contribute to provide fundamental data in the future.