• Title/Summary/Keyword: Pipe Processing

Search Result 207, Processing Time 0.023 seconds

Forming Characteristics of the Forward and Backward Tube Extrusion Using Pipe (중공축 소재를 이용한 전후방 복합압출의 성형 특성)

  • Kim S. H.;Lee H. Y.
    • Transactions of Materials Processing
    • /
    • v.14 no.9 s.81
    • /
    • pp.772-778
    • /
    • 2005
  • This paper is concerned with the analysis of material flow characteristics of combined tube extrusion using pipe. The analysis in this paper concentrated on the evaluation of the design parameters for deformation patterns of tube forming, load characteristics, extruded length, and die pressure. The design factors such as punch nose radius, die corner radius, friction factor, and punch face angle are involved in the simulation. The combined tube extrusion is analyzed by using a commercial finite element code. This simulation makes use of pipe material and punch geometry on the basis of punch geometry recommended by International Cold Forging Group. Deformation patterns and its characteristics in combined forward and backward tube extrusion process were analyzed for forming loads with primary parameters, which are various punch nose radius relative to backward tube thickness. The results from the simulation show the flow modes of pipe workpiece and the die pressure at the contact surface between pipe workpiece and punch. The specific backward tube thickness and punch nose radius have an effect on extruded length in combined extrusion. The combined one step forward and backward extrusion is compared with the two step extrusion fer forming load and die pressure.

Dispersion Effect of Hydration Heat in Mass Concrete Using Embedded Heat Pipe (매입형 히트파이프를 이용한 매스콘크리트 수화열 분산 효과)

  • Kim, Myung-Sik;Youm, Chi-Sun;Baek, Dong-Il
    • Journal of Ocean Engineering and Technology
    • /
    • v.23 no.4
    • /
    • pp.85-90
    • /
    • 2009
  • Although most of existing hydration heat control methods show a certain degree of hydration heat control, generally, there are many problems as mentioned above. Therefore, our laboratory previously developed a hydration heat control method using an exposed heat pipe, which solves most of these problems and simultaneously displays excellent hydration heat control. Unfortunately, even this method had some problems such as the processing, transport, and assembly of heat pipes, and the surface treatment of a cut plane after pouring, and hardening concrete. Therefore, in this study, a hydration heat control method using an embedded pipe has been developed with the expectation that this method solves those problems in hydration heat control using an exposed heat pipe. As a result of the experiment, the peak temperature of ECHP and ICHP specimen about $4.5{\sim}6.5^{\circ}C$ than the OPC specimen and the probability of thermal cracked generated in ECHP and ICHP specimen decreased up to $13{\sim}20%$. Finally, it was confirmed in this study that the hydration heat control method using an embedded heat pipe is significantly more superior and cost effective than the existing method of an exposed one.

Thin Steel Sheet Roll Forming and Load Analysis (박판 강대의 롤성형 및 부하 분석)

  • 서정현
    • Transactions of Materials Processing
    • /
    • v.8 no.6
    • /
    • pp.554-562
    • /
    • 1999
  • In this paper, the stress and strain behavior in near homogeneous isotropic matrix of metal like steel was studied during roll forming of thin steel sheet for cylindrical pipe. Analytical result reveals a body which is on the area of square thickness along and perpendicular to the width of thin steel sheet is in the state of plane strain during roll forming. As a result, construction of analytical method for calculating deformation load and stably deformed length along the width of strained steel sheet was established. Also, loads applied during roll forming were analyzed using two typical thin steel sheets. 12.3mm thick steel sheet with 42.5kg/㎟ yield strength of pipe and 5.3mm thick steel sheet with 32.5kg/㎟ yield strength of pipe. Through this analysis, applicability of the analytical method for deformation load during roll forming of cylindrical thin steel pipe was evaluated with a study of necessary production technology for roll forming and design technology for roll forming machine.

  • PDF

Study on Improvement of Surface Temperature Uniformily in Flate-Plate Heat Pipe Hot Chuck (평판형 히트파이프식 핫척의 표면온도 균일화 향상을 위한 연구)

  • Kim, D.H.;Rhi, S.H.;Lim, T.K.;Lee, C.G.
    • Proceedings of the KSME Conference
    • /
    • 2008.11b
    • /
    • pp.2369-2374
    • /
    • 2008
  • In the precision hot plate for wafer processing, the temperature uniformity of upper plate surface is one of the key factors affecting the quality of wafers. Precision hot plates require temperature variations less than ${\pm}1.5%$ during heating to $120^{\circ}C$. In this study, we have manufactured the flat plate heat pipe hot chuck of circle type(300mm) and investigated the operating characteristics of flat plate heat pipe hot chuck experimentally. Various liquids(aceton, FC-40, water) were used as the working fluid and charging ratio was changed($14{\sim}36\;vol.%$). Several cases were tested to improve temperature uniformity. Major working fluid to be investigated was water. Using water, various parameters such as charging ratio, wafer operation on-off time, different working fluids. In case of water, the temperature uniformity was ${\pm}1.5%$, response time of wafer were investigated.

  • PDF

A Study on the Friction Welding for Light Piston-Rod(SM45C/SM45C-Pipe) (경량 피스톤 로드를 위한 마찰용접 적용연구(SM45C/SM45C-Pipe 사용))

  • Min, Byung-Hoon;Lim, Hyung-Taek;Min, Taeg-Ki
    • Journal of Welding and Joining
    • /
    • v.26 no.2
    • /
    • pp.55-61
    • /
    • 2008
  • Various research to reduce weight of a car is achieving. This research is tendencious to manufacture solid piston rod of shock absorber as hollow piston rod using friction welding. This study deals with the friction welding of SM45C to SM45C-Pipe that is used in car shock absorber, The friction time was variable conditions under the conditions of spindle revolution of 2,000rpm, friction pressure of 55MPa, upset pressure of 75MPa, and upset time of 2.0seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied of friction weld, and so the results were as follows. 1. In tensile strength, the hole processing is better than non-hole processing. 2. When the friction time was 1.5seconds under the conditions, the maximum tensile strength of the friction weld happened to be 869MPa, which is 103% of SM45C's tensile strength and 91% of SM45C's Pipe. 3. When the friction time was 2.0seconds under the conditions, the maximum bending strength of the friction weld happened to be 1599MPa, which is 80% of SM45C's bending strength and 118% of SM45C's Pipe.

Development Portable Pipe Spool Location-Confirm System Based UHF RFID (UHF RFID기반 이동형 파이프 스풀 위치 인식 시스템 개발)

  • Kim, Jinsuk;Shin, Yongtae
    • KIPS Transactions on Computer and Communication Systems
    • /
    • v.3 no.10
    • /
    • pp.329-336
    • /
    • 2014
  • Pipe spool is the most important element of plant equipment in plant construction site. Currently, the plant construction site manage the pipe spool location and usage history by handwriting. Frequently, the pipe spool is moved to unpredictable places by field workers in many construction sites and in cases like this, the pipe stool is replaced with another similar pipe spool. Since it's hard to determine the exact location of some of the pipe spools, it takes unnecessary time and labour to find the missing pipe spools, which proves that stock management is not under control. The purpose of our system is to make the identification of real-time location of the field pipes possible by attaching UHF RFID tags to the pipe spool, which will be used to connect with UHF RFID reader and antenna on vehicles. A field test conducted by the proposed system resulted in the success rate of 98% and the missing 2% was recuperated by hands-on correction, which proved that stock management through the proposed method can be 100% effective. The proposed system is expected to reduce labour costs and make stock control of assets possible, as well as applicable to similar stock management environments.

Use of Ultrasonic beam transmissivity for investigating the structural features in plastic pipe cased borehole (초음파의 매질 투과성을 이용한 시추공 케이싱 배면의 암상 및 절리구조 조사 연구)

  • 김중열;김유성
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2002.03a
    • /
    • pp.751-758
    • /
    • 2002
  • Boreholes that are drilled in soft or unconsolidated materials such as gravels and coals are prone to collapse. To maintain the hole, some kinds of casing pipes are needed. If thereby a plastic pipe e.g. PVC is used for the casing, Televiewer tool is still capable of detecting structural features such as fractures in the borehole wall behind the pipe, whereas other borehole-imaging logging devices such as BIPS (Borehole Image Processing System) and FMS(Formation Micro Scanner) won't provide any information about that. Televiewer's primary component is a piezoelectric transducer centered in the hole. It acts as both a transmitter and receiver, and sends an ultrasonic beam. That is reflected, in the same manner as the seismic wave propagation, from the both sides(inner and outer surfaces) of the casing pipe, transmits through the pipe and then reflected from the borehole wall. With an appropriate choice of time-windowing, it is possible to capture the returning signals from both the borehole wall and the outer side of casing pipe as well. A suite of laboratory tests were performed on various physical models composed of plastic pipes with different diameters. Although the amplitudes of returning signals were reduced to about half the usual value due to the transmission loss, the dynamic range of Televiewer tool was sufficient to observe the structural features behind the casing pipe. Besides, several representative case studies at various research areas in our country are presented. The results demonstrate the usefulness of the transmissivity of Televiewer acoustic km, which will assist in further structural interpretation.

  • PDF

A Study on the Pipe Inner Coating by Plasma Processing (원자력 발전용 냉각수 파이프 내부 보호막 코팅기술의 개발에 관한 기초연구)

  • Sung, Y.M.;Park, H.K.;Kim, G.S.;Shin, J.H.;Cho, J.S.;Park, C.H.
    • Proceedings of the KIEE Conference
    • /
    • 1995.07c
    • /
    • pp.1290-1292
    • /
    • 1995
  • A cylindrical-post magnetron sputtering system was designed for pipe inner coating. The discharge condition was depended on the gas pressure, magnetic field and pipe diameter. At given discharge current, discharge voltage increased a little with pipe diameter. The electron temperature and floating potential increased with magnetic field. The impact ion energy on the pipe increased with bias voltage. The TiN thin-film of $2{\mu}m$ thickness was formed by cylindrical-post magnetron sputtering system under the conditions of the pressure of 5mTorr, the applied voltage of 700V, the discharge current of 500mA, the magnetic field of 300G, and the bias voltage of -100V.

  • PDF

Defect Detection of Wall Thinned Straight Pipe using Shearography and Lock-in Infrared Thermography (전단간섭계와 적외선열화상을 이용한 감육 직관의 결함검출)

  • Kim, Kyeong-Suk;Jung, Hyun-Chul;Chang, Ho-Seob;Kim, Ha-Sig;La, Sung-Won
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.26 no.11
    • /
    • pp.55-61
    • /
    • 2009
  • The wall thinning defect of nuclear power pipe is mainly occurred by the affect of the flow accelerated corrosion (FAC) of fluid. This type of defect becomes the cause of damage or destruction of in carbon steel pipes. Therefore, it is very important to measure defect which is existed not only on the welding part but also on the whole field of pipe. This study use dual-beam Shearography, which can measure the out-of-plane deformation and the in-plane deformation by using another illuminated laser beam and simple image processing technique. And this study proposes Infrared thermography, which is a two-dimensional non-contact nondestructive evaluation that can detect internal defects from the thermal distribution by the inspection of infrared light radiated from the object surface. In this paper, defect of nuclear power pipe were, measured using dual-beam shearography and infrared thermography, quantitatively evaluated by the analysis of phase map and thermal image pattern.

Analysis of Hydrogen-tightness on the Metal Sealing of a Fuel Pipe for FCEV according to Material Change of the Fitting Body (체결부 재료에 따른 FCEV 연료파이프 메탈 씰링부의 기밀성 분석)

  • Lee, J.M.;Han, E.S.;Chon, M.S.;Lee, H.W.
    • Transactions of Materials Processing
    • /
    • v.28 no.5
    • /
    • pp.266-274
    • /
    • 2019
  • Metal sealing is used to connecting the parts between valves and fuel pipes for a FCEV which utilizes hydrogen gas of 700 bar. Instead of general carbon steel, stainless steel is the primary material used to manufacture fuel pipes due to hydrogen embrittlement. The shape of deformation between metals is an important factor on the air-tightness of the metal to metal contact. Since the stainless steel pipe is hardened using the plastic forming during the tip shaping stage, this work hardening could have an effect on the deformed shape and characteristics of contact surfaces in fastening of pipes. In this paper, the deformation history of the pipe model was considered in order to analyze the hydrogen-tightness on the metal sealing part. The contact distance and the forward displacement for fastening were compared using experimental results and the simulation results. The simulation of the effect of material change on the fitting body demonstrated that the hardness or the strength of the formed tip of the pipe was designed to a proper valued level since the characteristics of the contact surface was exhibited better when the strength of the pipe was lower than that of the fitting body.