• Title/Summary/Keyword: Pipe Failure Test

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Case Study of Environmental Segmental Retaining Wall(SRW) Using Greenstone Block (환경친화적 블록식 보강토옹벽의 설계 및 시공사례연구)

  • Han, Jung-Geun
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.7 no.6
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    • pp.19-28
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    • 2004
  • Segmental Retaining Wall(SRW) has been variously applying in Civil and Architecture construction. Recently, the application of environmental element in all type's structures came to essential requirement, and the construction cases of retaining wall using reinforced soil and block are more increased than the past. But, this trend more widely was spread environmental element as landscape work for the backside of reinforced retaining wall as well as block itself. New environmental block, Greenstone Block, developed to apply of this tendency. The retaining wall system using Greenstone can be environmental constructing at both block itself and backside of retaining wall. The material tests, the axial compressive strength test of block and bending test of fiber-pipe, exercised to design and construction of vertical SRW, which were satisfied NCMA standard. Through this procedure, Rewall (ver 1.0) was developed, which can be automation design of SRW including internal stability, external stability and local stability. And these can be considered setback of retaining wall, as well the examples of vertical retaining wall using block presented to satisfying the follows; strength of reinforced geotextile, height of retaining wall, surcharge, types of backfill and groundwater level etc. Many problems investigated on after or before of construction were due to local failure, insufficiency of bearing capacity and groundwater level. Especially, the local failure was many occurred to during compaction or after construction, and the cases of SRW construction is similar to the results of model test on vertical SRW.

Water-hammer in the Pump Pipeline System with and without an Air-Chamber (에어챔버 설치에 따른 펌프관로계의 수격현상)

  • Lee, Sun-Kon;Yang, Cheol-Soo
    • Journal of the Korean Society of Safety
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    • v.26 no.1
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    • pp.1-7
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    • 2011
  • When the pumps stopped in the operation by the power failure, the hydraulic transients take place in the sudden change of a velocity of pipe line. Each and every water hammer problem shows the critical stage to be greatly affected the facts of safety and reliability in case of power failure. The field tests of the water hammer executed at Cheong-Yang booster pump station having an air chamber. The effects were studied by both the practical experiments and the CFD(Computational Fluid Dynamics : Surge 2008). The result states that the system with water hammering protection equipment was much safer when power failure happens. The following data by a computational fluid dynamic analysis are to be shown below, securing the system stability and integrity. (1) With water hammering protection equipment. (1) Change of pressure : Up to $15.5\;kg/cm^2$ in contrary to estimating $16.88\;kg/cm^2$. (2) Change rate of water level : 52~33% in contrary to estimating 55~27%. (3) Note that the operational pressure of pump runs approx. 145 m, lowering 155 m of the regularity head of pump. (4) Note that the cycle of water hammering delays from 80 second to 100 second, together with easing the function of air value at the pneumatic lines. (2) Change of pressure without water hammering protection equipment : Approximate $22.86\;kg/cm^2$. The comprehensive result says that the computational fluid dynamics analysis would match well with the practical field-test. It was able to predict Max. or Min. water hammering time in a piping system. This study aims effectively to alleviate water hammering in a pipe line to be installed with air chamber at the pumping station and results in making the stability of pump system in the end.

Probabilistic Evaluation of Fatigue Life in High Frequency Electric Resistance Welded Joint of the Pipe (고주파 전기저항용접부 강관에서의 피로수명의 확률론적 평가)

  • Seo, Young-Bum;Kim, Choong-Myeong;Kim, Chul-Su;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.400-405
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    • 2004
  • In this study, the optimal welding condition of the input power was selected experimentally through the ERW simulator, which is equal to welding status of ERW part in pipe. This condition is the input power 250kW in the heat treatment of the $900^{\circ}C$ normalizing derived from the nondestructive technique and impact energy. In order to evaluate the variation of the fatigue life in the pipe, fatigue surface crack growth test of base and optimal welded metal were performed statistically. As stress intensity factor range (${\Delta}K_s$) increases, the fatigue crack propagation rate (da/aN) of the base metal is faster than that of the welded joint. The variation of the fatigue life in the ERW pipe was estimated statistically using Monte-Carlo simulation with the standard deviation of material constants (C and m) of the paris law in the specimen.

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Study on defect of ERW weldment of carbon steel pipes (탄소강관의 ERW 용접부 손상에 관한 연구)

  • Lee, Bo-Young;Lee, Jea-Yun;Lee, Seong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.666-669
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    • 2003
  • Electrical resistance welded steel pipes showed leakage failure within 5 years usage. Microstructural analysis and hardness test were carried out, whose results gave no evidences about the reason of failure. For the analysis, 3 kinds of ERW pipes with different heat inputs were produced. Microstructural differences according to the different heat inputs were detected. Differences of the amount of inclusion in the weld line were observed. It is concluded that the difference of heat input during ERW pipe production caused the microstructural changes which resulted in the leakage failure.

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Development and Durability Evaluation of a Bimaterial Composite Frame by Pultrusion Process (인발성형 공정을 통한 이종재료 복합소재 프레임 개발 및 내구성 평가)

  • Lee, Haksung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.145-151
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    • 2014
  • Recently, the growing demand for weight reduction and improved structure durabilityfor commercial vehicles has led to active research into the development and application of suitablecomposite materials. This studysuggests abimaterial composite frame produced by apultrusion process to replace steel frames. We focused on the development of a composite frameconsisting of two types of materialsby mixing anorthotropic material with anisotropic material. The inside layer consisted of an aluminum pipe, and the outside layer was composed of a glass fiber pipe. To determine the strength and failure mechanisms of the composite material, tensile tests, shear tests, and three-point bending tests were conducted, followed by fatigue tests. After static testing, the fatigue tests were conducted at a load frequency of 5 Hz, a stress ratio (R) of 0.1, and an endurance limit of $10^6$ for the S-N curve. The resultsshowed that the failure modes were related to both the core design and the laminating conditions.

Experimental behavior assessment of short, randomly-oriented glass-fiber composite pipes

  • Salar Rasti;Hossein Showkati;Borhan Madroumi Aghbashi;Soheil Nejati Ozani;Tadeh Zirakian
    • Steel and Composite Structures
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    • v.47 no.6
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    • pp.679-691
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    • 2023
  • The application of short, fiber-reinforced polymer composite pipes has been increasing rapidly. A comprehensive review of the prior research reveals that the majority of the previously-reported studies have been conducted on the filament-wound composite pipes, and fewer studies have been reported on the mechanical behavior of short, randomly-oriented fiber composite pipes. On this basis, the main objective of this research endeavor is to investigate the mechanical behavior and failure modes of short, randomly-oriented glass-fiber composite pipes under three-point bending tests. To this end, an experimental study is performed in order to explore the load-bearing capacity, failure mechanism, and deformation performance of such pipes. Fourteen properly-instrumented composite pipe specimens with different diameters, thicknesses, lengths, and nominal pressures have been tested and also simulated using the finite element approach for verification purposes. This study demonstrates the effectiveness of the diameter-to-thickness ratio, length-to-diameter ratio, and nominal pressure on the mechanical behavior and deformation performance of short, randomly-oriented glass-fiber composite pipes.

A Study on the Chilling Start-up Characteristics and Performance of a Gas Loaded Heat Pipe (가스내장 히트파이프의 냉시동특성과 성능에 관한 연구)

  • Hong, Sung-Eun;Kang, Hwan-Kook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.11
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    • pp.915-922
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    • 2006
  • Considering heat pipe design principles in fabrication and operational performances, water is one of the most recommended working fluids to make mid to low tempera lure heat pipes. But the conventional water heat pipes might encounter the failure in a cold start-up operation when socked at a chilling temperature lower than the freezing point. If they are subjected to a heat supply for start-up at a temperature around $-20^{\circ}C$, the rate of the vapor flow and the corresponding heat transfer from the evaporator to the condenser is so small that the vapor keeps to stick on the surface of the chilling condenser wall, forming an ice layer, resulting in a liquid deficiency in the evaporator. This kind of problems was resolved by Kang et al. in 2004 by adopting a gas loading heat pipe technology to the conventional water heat pipes. This study was conducted to examine a chilling start-up procedure of gas loading heat pipes by investigating the behaviors of heat pipe wall temperatures. And the thermal resistance of the gas loaded heat pipe that depends on the operating temperatures and heat loads was measured and examined. Two water heat pipes were designed and fabricated for the comparison of performances, one conventional and the other loaded with $N_2$ gas. They were put on start-up test at a heat supply of 30 W after having been socked at an initial temperature around $-20^{\circ}C$. It was observed that the gas loaded one had succeeded in chilling start-up operation.

A study on the accelerated life test method of hose assemblies by applying Knockdown stress (녹다운 스트레스에 의한 유압호스 조립체의 가속수명시험에 대한 연구)

  • Ko, Jae-Myoung;Lee, Yong-Bum;Han, Sung-Geon;Yoo, Young-Chul;Kim, Hyoung-Eui
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.93-100
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    • 2006
  • The failure of hydraulic hose assemblies is caused by the impulse pressure and repetitive motions of bending and stretching (flexing) used at high pressure pipe in the form of bursting Since it takes long time to observe the bursting for life analysis, we can reduce test time by the method of applying the Knockdown stress which is equivalent to 70% of initial bursting pressure on rubber hose assemblies with maintaining the failure mode equally In this study, after scale parameter, shape parameter, and acceleration factor by preforming the impulse pressure test until the hose bursts, and finally analyzed the accelerated life.

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Development of a Short-term Failure Assessment of High Density Polyethylene Pipe Welds - Application of the Limit Load Analysis - (고밀도 폴리에틸렌 융착부에 대한 단기간 파손 평가법 개발 - 한계하중 적용 -)

  • Ryu, Ho-Wan;Han, Jae-Jun;Kim, Yun-Jae;Kim, Jong-Sung;Kim, Jeong-Hyeon;Jang, Chang-Heui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.4
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    • pp.405-413
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    • 2015
  • In the US, the number of cases of subterranean water contamination from tritium leaking through a damaged buried nuclear power plant pipe continues to increase, and the degradation of the buried metal piping is emerging as a major issue. A pipe blocked from corrosion and/or degradation can lead to loss of cooling capacity in safety-related piping resulting in critical issues related to the safety and integrity of nuclear power plant operation. The ASME Boiler and Pressure Vessel Codes Committee (BPVC) has recently approved Code Case N-755 that describes the requirements for the use of polyethylene (PE) pipe for the construction of Section III, Division 1 Class 3 buried piping systems for service water applications in nuclear power plants. This paper contains tensile and slow crack growth (SCG) test results for high-density polyethylene (HDPE) pipe welds under the environmental conditions of a nuclear power plant. Based on these tests, the fracture surface of the PENT specimen was analyzed, and the fracture mechanisms of each fracture area were determined. Finally, by using 3D finite element analysis, limit loads of HDPE related to premature failure were verified.

Mechanical Behavior of Steel Pipe Pin-Cups Embedded in Concrete (콘크리트에 매입된 강관 핀컵의 역학적 거동)

  • Jo, Jae Byung;Im, Seok Bean
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.705-712
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    • 2004
  • To investigate the mechanical behavior of pin cups created from steel pipes embedded in concrete, test blocks were made and load tests were conducted. The pin was inserted in the pin cup at various depths and was loaded in a lateral direction at a constant displacement speed. A formula, which took into consideration the deformation and failure shapes of the pin cups, observed during and after the tests, was used to estimate its mechanical behavior. The test values were determined to be relevant to the formula and were distributed within a reasonably narrow range. The mean and the 95% survival probability value of maximum resistance were determined by factoring the formula at 1.01 and 0.92, respectively.