• Structural Engineering and Mechanics
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• 제84권3호
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• pp.337-344
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• 2022

Due to corrosion defects on the surface of the oil pipe, the sealing performance of the annular blowout preventer (BOP) decreases, and the leakage of toxic and harmful gases such as H₂S and SO₂ will threaten the safety of operators on the well. Therefore, this paper establishes the FE model for evaluating the sealing performance of BOP-oil pipe corrosion defects, which is based on the rubber large deformation theory and rubber core sealing mechanism, and designs the experiment of BOP sealing performance to verify the accuracy of the FE model. The sealing performance of BOP sealing oil pipe with corrosion defects is studied. The research results show that the sealing performance of BOP is more sensitive to the axial size of corrosion defects. With the increase of oil pipe outer diameter, the critical size of defects increases continuously. The sensitivity of radial and depth dimensions is low, When for 88.9 mm outer diameter oil pipe, the axial critical size of corrosion defect is 20 mm, the radial critical size is 16 mm and the critical depth is 2 mm. Fit the formula between the outer diameter of oil pipe and the piston increment. According to the formula, the operator can calculate the piston stroke increment required by the BOP to complete the sealing when the oil pipe is corroded.

• Nuclear Engineering and Technology
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• 제46권2호
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• pp.225-234
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• 2014

Wall-thinned defects caused by accelerated corrosion due to fluid flow in the inner pipe appear in many structures of the secondary systems in nuclear power plants (NPPs) and are a major factor in degrading the integrity of pipes. Wall-thinned defects need to be managed not only when the NPP is under maintenance but also when the NPP is in normal operation. To this end, a test technique was developed in this study to detect such wall-thinned defects based on the temperature difference on the surface of a hot pipe using infrared (IR) thermography and a cooling device. Finite element analysis (FEA) was conducted to examine the tendency and experimental conditions for the cooling experiment. Based on the FEA results, the equipment was configured before the cooling experiment was conducted. The IR camera was then used to detect defects in the inner pipe of the pipe specimen that had artificially induced defects. The IR thermography developed in this study is expected to help resolve the issues related to the limitations of non-destructive inspection techniques that are currently conducted for NPP secondary systems and is expected to be very useful on the NPPs site.

• 한국압력기기공학회 논문집
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• 제5권1호
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• pp.20-24
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• 2009

There is extensive tubing pipe in the nuclear power plant under high temperature and pressure. Erosion and corrosion defects are expected on this tubing pipe due to environmental and mechanical factors. In this study, Guided Ultrasonic Wave technique was applied to detect defects. The technique explores the advantages of the Guided Ultrasonic Wave method that inspects along the wall of the pipe and can travel long distances, providing rapid collection of data. This paper presents a case study of the Guided Ultrasonic Wave testing of 3/8" tubing pipe. This study offers to understand detected signals through correlation between amplitude and depth of defects.

• Nuclear Engineering and Technology
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• 제52권11호
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• pp.2678-2685
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• 2020

The pipe bends and elbows in nuclear power plants (NPPs) are vulnerable to degradation mechanisms and can cause wall-thinning defects. As it is difficult to detect both the defects generated inside the wall-thinned pipes and the preliminary signs, the wall-thinning defects should be accurately estimated to maintain the integrity of NPPs. This paper proposes a deep fuzzy neural network (DFNN) method and estimates the collapse moment of wall-thinned pipe bends and elbows. The proposed model has a simplified structure in which the fuzzy neural network module is repeatedly connected, and it is optimized using the least squares method and genetic algorithm. Numerical data obtained through simulations on the pipe bends and elbows with extrados, intrados, and crown defects were applied to the DFNN model to estimate the collapse moment. The acquired databases were divided into training, optimization, and test datasets and used to train and verify the estimation model. Consequently, the relative root mean square (RMS) errors of the estimated collapse moment at all the defect locations were within 0.25% for the test data. Such a low RMS error indicates that the DFNN model is accurate in estimating the collapse moment for wall-thinned pipe bends and elbows.

• 비파괴검사학회지
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• 제9권1호
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• pp.48-55
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• 1989

It is desirable to develop the effective NDT techniques to evaluate the strength of composite structures. In this study several of acoustic NDT techniques were applied to investigate useful parameters for evaluating the filament wound GFRP structures and following results were obtained. 1. Propagation velocity of stress wave to axial direction in the filament wound GFRP pipe depends on the effective modulus along the propagation direction and source location was parcticable from the a measured velocities. 2. By the application of acoustic emission techniques to GFRP pipe during hydraulic test, it was proven to be possible to detect the damage initiating pressure which could be evaluated nondestructively through the measuring of stress wave energy factor(SWEF). 3. The final failure pressure of GFRP was greatly influenced in the presence of pass through defects, and void-like defects were more dangerous than the laminar type defects.

• 한국정밀공학회지
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• 제19권8호
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• pp.212-219
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• 2002

The pipe with a long-neck flange is widely used in power plants, chemical plants, and shipbuilding companies. Now the pipe with a long-neck flange is manufactured by welding a thick flange to a pipe. But this long-neck flange pipe has some defects in the welding region such as unfitting and local thermal fatigue, which weaken the strength around the neck of the flange. Moreover, after welding the flange, the contacting surfaces of the flange have to be machined flat. So, that is uneconomical. Therefore, to solve the above problems of the long-neck flange pipe, a new process, which has no defects around the flange neck, is required. In this study, three forming processes are suggested to get an enhanced long-neck flange. First suggested process consists of conical forming and flange forming. Second and third suggested processes consist of the bulging of a long pipe locally heated by induction coils and the flange forming. The differences between second and third suggestions are the thickness and local heating area of the pipe. That is, the thickness of the initial pipe of third suggestion is larger than that of the final product, and the local heating area is smaller than that of second suggestion. These three suggestions for forming a long-neck flange are simulated by FE analyses with a commercial code DEFORM 2D. Especially, the theoretical result of FE analysis on the first suggestion for forming a long-neck flange is verified by the experiment with aluminum 6063 pipes. From the theoretical and experimental results, it is concluded that three suggested processes are very useful in order to manufacture the pipe with a long-neck flange without any defects.

• 한국해양공학회지
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• 제24권1호
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• pp.140-145
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• 2010

This study presents a detection method for mechanically fabricated defects on underwater steel pipes, using ultrasonic guided waves. Three different diameters (60, 90, and 114 mm) of 1000-mm long steel pipes were considered, along with several experimental design factors such as incident angles, incident distances, and the degrees of defects, to investigate how these factors affected the experimental results - the detectability of the mechanical defects. From the experimental results, we determined that the amplitude and arrival time of the first received wave signals gave a promising clue for distinguishing the existence of the defects and their severities. Between the amplitude and arrival time, the arrival time gave a more promising indication since it was affected by the experimental factors in a constant manner. Therefore, it was shown that the use of ultrasonic guided waves for underwater pipe inspection is feasible.

• 한국해양공학회지
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• 제24권4호
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• pp.38-46
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• 2010

The wall thinning phenomenon of pipes was simulated as metal loss due to erosion and corrosion. Such wall thinning defects in the pipes of power plants are a very important safety consideration. In this study, we analyzed wall thinning defects that occurred by weld bead of weld zone of boost pump recirculation pipe. From the results of the analysis of pipe failures, numerical analysis was performed by Fluent v6.3.26 using the standard k-$\varepsilon$ model of the weld bead shape, such as an elliptical or a spherical shape, on the inner wall of the pipe. Using the results obtained, we showed the overlap effect by cavitations corrosion and erosion-corrosion at the bottom of the wall-thinning defect.

• 에너지공학
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• 제24권1호
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• pp.1-9
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• 2015

Welding defects affect the performance of welded pipe joints. In this study, a three point bend test of welded steel and medium density polyethylene (MDPE) pipe joints with defects of various defect locations and defect materials was studied using the finite element method. The defect was assumed to be located at 12 o'clock, 3 o'clock or 6 o'clock direction. The results showed that pipes failed more easily on the compression side due to stress or local buckling. The air defect was more dangerous than the steel defect if the defect was located in the compression side; otherwise, the defect material effect on the integrity of pipes was ignorable. It is argued that the integrity of pipes with defects in the compression side is weaker than that in other regions, and the defect should be located in the compression side or the 12 o'clock position in the three point bend test to maximize the effect of defect existence on the pipe structural integrity.

• Corrosion Science and Technology
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• 제17권6호
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• pp.292-300
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• 2018

The modeling of 3D finite elements based on CAD data has been used to detect sites of corrosion defects in buried pipes. The results generated sophisticated profiles of electrolytic potential and vectors of current distributions on the earth surface. To identify the location of defects in buried pipes, the current distribution on the earth surface was projected to a plane of incidence that was identical to the pipe locations. The locations of minimum electrolytic potential value were found. The results show adequate match between the locations of real and expected defects based on modeling. In addition, the defect size can be calculated by integrating the current density curve. The results show that the defect sizes were $0.74m^2$ and $0.69m^2$, respectively. This technology may represent a breakthrough in the detection of indirect damage in various cases involving multiple defects in size and shape, complex/cross pipe systems, multiple anodes and stray current.