• Title/Summary/Keyword: Pipe Defects

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Defect Detection of Wall Thinned Straight Pipe using Shearography and Lock-in Infrared Thermography (전단간섭계와 적외선열화상을 이용한 감육 직관의 결함검출)

  • Kim, Kyeong-Suk;Jung, Hyun-Chul;Chang, Ho-Seob;Kim, Ha-Sig;La, Sung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.55-61
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    • 2009
  • The wall thinning defect of nuclear power pipe is mainly occurred by the affect of the flow accelerated corrosion (FAC) of fluid. This type of defect becomes the cause of damage or destruction of in carbon steel pipes. Therefore, it is very important to measure defect which is existed not only on the welding part but also on the whole field of pipe. This study use dual-beam Shearography, which can measure the out-of-plane deformation and the in-plane deformation by using another illuminated laser beam and simple image processing technique. And this study proposes Infrared thermography, which is a two-dimensional non-contact nondestructive evaluation that can detect internal defects from the thermal distribution by the inspection of infrared light radiated from the object surface. In this paper, defect of nuclear power pipe were, measured using dual-beam shearography and infrared thermography, quantitatively evaluated by the analysis of phase map and thermal image pattern.

Robot Posture Estimation Using Circular Image of Inner-Pipe (원형관로 영상을 이용한 관로주행 로봇의 자세 추정)

  • Yoon, Ji-Sup;Kang , E-Sok
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.6
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    • pp.258-266
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    • 2002
  • This paper proposes the methodology of the image processing algorithm that estimates the pose of the inner-pipe crawling robot. The inner-pipe crawling robot is usually equipped with a lighting device and a camera on its head for monitoring and inspection purpose of defects on the pipe wall and/or the maintenance operation. The proposed methodology is using these devices without introducing the extra sensors and is based on the fact that the position and the intensity of the reflected light from the inner wall of the pipe vary with the robot posture and the camera. The proposed algorithm is divided into two parts, estimating the translation and rotation angle of the camera, followed by the actual pose estimation of the robot . Based on the fact that the vanishing point of the reflected light moves into the opposite direction from the camera rotation, the camera rotation angle can be estimated. And, based on the fact that the most bright parts of the reflected light moves into the same direction with the camera translation, the camera position most bright parts of the reflected light moves into the same direction with the camera translation, the camera position can be obtained. To investigate the performance of the algorithm, the algorithm is applied to a sewage maintenance robot.

A Study on the Mechanical Behaviour of Steel-basalt Composite Pipe (철강-현무암 복합재료 파이프의 역학적 거동에 관한 연구)

  • Kim, Jong-Do;Wang, Jee-Seok;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.401-409
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    • 2007
  • Because of the various excellent characteristics of cast basalt materials. such as, anti-corrosion, anti-wearing, good hardness. high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. However. without sufficient mechanical investigation prior to application. the basalt liners in steel-basalt composite pipes may be cracked and broken or the basalt liners are omitted from steel pipes in applications. In these cases, the merits of basalt materials may disappear and the basalt liners may not play their good roles as expected. Therefore, it is required that mechanical behavior of steel-basalt composite pipes and surrounding environments be fully examined before installation. The limit of bending moment with which steel-basalt composite pipe may safely endure is calculated and the limit curvature of the composite pipe in the safe range is presented in this paper. The temperature distributions and the thermal stresses are also computed and the limit difference of temperatures between inner and outer side of composite pipe is given together.

Image-based characterization of internal erosion around pipe in earth dam

  • Dong-Ju Kim;Samuel OIamide Aregbesola;Jong-Sub Lee;Hunhee Cho;Yong-Hoon Byun
    • Computers and Concrete
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    • v.33 no.5
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    • pp.481-496
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    • 2024
  • Internal erosion around pipes can lead to the failure of earth dams through various mechanisms. This study investigates the displacement patterns in earth dam models under three different failure modes due to internal erosion, using digital image correlation (DIC) methods. Three failure modes—erosion along a pipe (FM1), pipe leakage leading to soil erosion (FM2), and erosion in a pipe due to defects (FM3)—are analyzed using two- and three-dimensional image- processing techniques. The internal displacement of the cross-sectional area and the surface displacement of the downstream slope in the dam models are monitored using an image acquisition system. Physical model tests reveal that FM1 exhibits significant displacement on the upper surface of the downstream slope, FM2 shows focused displacement around the pipe defect, and FM3 demonstrates increased displacement on the upstream slope. The variations in internal and surface displacements with time depend on the segmented area and failure mode. Analyzing the relationships between internal and surface displacements using Pearson correlation coefficients reveals various displacement patterns for the segmented areas and failure modes. Therefore, the image-based characterization methods presented in this study may be useful for analyzing the displacement distribution and behavior of earth dams around pipes, and further, for understanding and predicting their failure mechanisms.

Application Defects Detection in the Small-Bore Pipe Using Infrared Thermography Technique (적외선열화상 카메라를 이용한 원전 소구경 감육배관의 결함 검출)

  • Yun, Kyung-Won;Kim, Dong-Lyul;Jung, Hyun-Chul;Hong, Dong-Pyo;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.34-39
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    • 2013
  • In the advanced research deducted infrared thermography (IRT) test using 4 inch pipe with artificial wall-thinning defect to measure on the wall-thinned nuclear pipe components. This study conducted for defect detection condition of nuclear small-bore pipe research using deducted condition in the advanced research. Defect process is processed by change for defect length, circumferential direction angle, wall-thinning depth. In the used equipment IR camera and two halogen lamps, whose full power capacitany is 1 kW, halogen lamps and Target pipe experiment performed to the distance of the changed 1 m, 1.5 m, 2 m. To analysis of the experimental results ensure for the temperature distribution data, by this data measure for defect length. artificial defect of 4 inch pipe is high reliability in the 2 m, but small-bore pipe is in the 1.5 m from the defect clearly was detected.

Fatigue Failure Behavior of Pipe Bends with Local Wall-Thinning Under Cyclic Bending Condition (반복굽힘 조건에서 감육 곡관의 피로손상 거동)

  • Yoon, Min-Soo;Kim, Jin-Weon;Kim, Jong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1227-1234
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    • 2012
  • In this study, fatigue tests were carried out using real-scale pipe bend specimens with wall-thinning defects under a cyclic bending load together with a constant internal pressure of 10 MPa. The wall-thinning defect was located at the extrados and the intrados of the pipe bend specimens. A fully reversed cyclic in-plane bending displacement was applied to the specimens. For the pipe bends with wall thinning at the extrados, an axial crack occurred at the crown of the pipe bend rather than at the extrados where the defect was located. In addition, the fatigue life was longer than that of a sound pipe bend predicted from the design fatigue curve in ASME Sec.III, and it was less dependent on the axial length of the wall-thinning defect. For the pipe bends with wall thinning at the intrados, a circumferential crack occurred at the intrados. In this case, the fatigue life was much shorter than that of a sound pipe bend predicted from the design fatigue curve, and it clearly decreased with decreasing axial length of the wall-thinning defect.

Study of Improvement in Fatigue Life of Fuel Injection Pipe of Common Rail System (커먼레일 시스템 연료분사관의 피로수명 개선에 관한 연구)

  • Song, Se Arm;Bae, Jun Ho;Jung, Sung Yuen;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.991-998
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    • 2013
  • The fuel injection pipe of a common rail system used in a clean diesel vehicle plays a role in supplying fuel from a rail to the injector of each cylinder connecting the engine under a repeated internal pressure. The fuel injection pressure is increased to over 200 MPa for satisfying EU emission standards and improving fuel efficiency, and a heading process and an autofrettage process are required for preventing folding defects and improving fatigue life. In this study, the flow stress and SN data of the material of the pipe are obtained through a tensile test and a fatigue test. The heading process for checking the folding defects of pipe ends is performed by using FEA. Furthermore, the optimal design of the autofrettage process for improving fatigue life considering not only the compressive residual stresses of the inner surface but also the tensile residual stresses of the outer surfaces of the pipe under the repeated internal pressure is performed by using FEA. To verify the process design, fatigue analysis for the autofrettaged pipe is performed.

Detection of Axial Defects in Pipes Using Chirplet Transform (첩릿변환을 이용한 배관 축방향 결함검출)

  • Kim, Young-Wann;Park, Kyung-Jo
    • Journal of Power System Engineering
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    • v.20 no.4
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    • pp.26-31
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    • 2016
  • The implementation of chirplet transform to locate axially aligned defects in pipes has been investigated. The results are obtained from experiments performed on a carbon steel pipe using magnetostrictive sensors. Chirplet transform is applied to the reflected signal to separate the individual modes from dispersive and multimodal waveform. The separated modes are used to calculate reflection coefficients which would be used to characterize defects. It is found that the reflection from a defect consists of the wave pulses with gradually decaying amplitudes. Also the results show that the reflection coefficient initially increases with the crack length but finally reaches an oscillating regime.

Finite Element Analyses for the Estimates of the Burst Pressures of the Pipes with Defects (결함이 있는 배관의 파열압력 예측을 위한 유한요소 해석기법)

  • Kang, Hye-Min;Oh, Chang-Sik;Kim, Yun-Jae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.305-310
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    • 2008
  • This paper provides the methods to estimate the burst pressures of the pipes with defects, based on finite element analyses. FE codes are frequently adopted for the simulations of the burst tests of the pipes with defects. However, those do not give the burst pressure directly. Because the post-processing should be followed; determination of the fracture strains in accordance with triaxialities, monitoring the strains of pipes, etc. In the present work, these efforts are implemented in the user subroutine UHARD within the general-purpose FE code, ABAQUS. Four fracture criterions are introduced to estimate the burst pressure of pipes, and a simple fracture strain estimate is also developed. FE analyses for the pipe with gouge and corrosion are performed, and the results are compared with the experiment results.

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