• Title/Summary/Keyword: Pipe Assessment

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Prognostics for Industry 4.0 and Its Application to Fitness-for-Service Assessment of Corroded Gas Pipelines (인더스트리 4.0을 위한 고장예지 기술과 가스배관의 사용적합성 평가)

  • Kim, Seong-Jun;Choe, Byung Hak;Kim, Woosik
    • Journal of Korean Society for Quality Management
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    • v.45 no.4
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    • pp.649-664
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    • 2017
  • Purpose: This paper introduces the technology of prognostics for Industry 4.0 and presents its application procedure for fitness-for-service assessment of natural gas pipelines according to ISO 13374 framework. Methods: Combining data-driven approach with pipe failure models, we present a hybrid scheme for the gas pipeline prognostics. The probability of pipe failure is obtained by using the PCORRC burst pressure model and First Order Second Moment (FOSM) method. A fuzzy inference system is also employed to accommodate uncertainty due to corrosion growth and defect occurrence. Results: With a modified field dataset, the probability of failure on the pipeline is calculated. Then, its residual useful life (RUL) is predicted according to ISO 16708 standard. As a result, the fitness-for-service of the test pipeline is well-confirmed. Conclusion: The framework described in ISO 13374 is applicable to the RUL prediction and the fitness-for-service assessment for gas pipelines. Therefore, the technology of prognostics is helpful for safe and efficient management of gas pipelines in Industry 4.0.

Structural Integrity Assessments of Pressurized Pipes with Gouge using Stress-Modified Fracture Strain Criterion (삼축응력 기반의 파괴변형률 기준을 적용한 가우지 손상배관의 건전성 평가)

  • Oh C.K.;Kim Y.J.;Park J.M.;Baek J.H.;Kim Y.P.;Kim W.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.808-813
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    • 2005
  • Structural integrity assessment of defected pipe is important in fitness for service evaluation and proper engineering assessment is needed to determine whether pipelines are still fit for service. This paper present a failure prediction of gas pipes made of APIl X65 steel with gouge using stress-modified true fracture strain, which is regarded as a criterion of ductile fracture. For this purpose, API X65 pipes with gouge are simulated using elastic-plastic FE analyses with the proposed ductile failure criterion and the resulting burst pressures are compared with experimental data. Agreements are quite good, which gives confidence in the use of the proposed criteria to defect assessment fer gas pipelines. Then, further extensive finite element analyses are performed to obtain the burst pressure solution of pipes with gouge as a function of defect depth, length and pipeline geometry.

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Water pipe deterioration assessment using ANN-Clustering (ANN-Clustering 기법을 이용한 상수관로 노후도 평가 및 분류)

  • Lee, Sleemin;Kang, Doosun
    • Journal of Korea Water Resources Association
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    • v.51 no.11
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    • pp.959-969
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    • 2018
  • The aging water pipes induce various problems, such as water supply suspension due to breakage, insufficient water pressure, deterioration of water quality, damage by sink holes, and economic losses due to water leaks. However, it is impractical and almost impossible to repair and/or replace all deteriorated water pipes simultaneously. Hence, it is required to quantitatively evaluate the deterioration rate of individual pipes indirect way to determine the rehabilitation order of priority. In this study, ANN(Artificial Neural Network)-Clustering method is suggested as a new approach to assess and assort the water pipes. The proposed method has been applied to a water supply network of YG-county in Jeollanam-do. To assess the applicability of the model, the evaluation results were compared with the results of the Numerical Weighting Method (NWM), which is being currently utilized in practice. The assessment results are depicted in a water pipe map to intuitively grasp the degree of deterioration of the entire pipelines. The application results revealed that the proposed ANN-Clustering models can successfully assess the water pipe deterioration along with the conventional approach of NWM.

Applicability Analysis of an Improved Multistep Steel Pipe Grouting Method in Shallow Depth Railway Tunnels in Considering Safety and Constructability (저토피 철도터널구간의 안전 및 시공성을 고려한 개선된 강관다단 그라우팅 공법 적용성 분석)

  • Kim, Nakseok;Choi, Gisung;Kim, Seokhyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.1
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    • pp.97-103
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    • 2020
  • The newly improved multistep steel pipe grouting method was applied to an existing steel pipe-reinforced grouting method. It was applied in order to prevent a damage caused by ground failure from excessive grouting pressure in a tunnel construction. The tunnel goes under a highway and a ramp connected to a rest area on OO highway with 11.3~12.1 m depth cover and is a part of roadbed facility construction section ordered by OO public corporation. The improved grouting method provides pre-construction work condition assessment technique through new water injection limit test and grouting effect assessment technique by grouting type assessment. It also includes assessments on interval of joints, appropriate grouting pressure, and optimal operation time to be applied to current operations. Application of the grouting method allowed the smooth road management in shallow-depth grouting construction area located upper part of tunnel excavation. Moreover, the possibility of the application of the method not only to shallow-depth grouting construction but also to various steel pipe-reinforced grouting constructions was confirmed.

An experimental study on structural behaviour of the MMA double wide flanged GFRP pipe composite structures (II) (MMA 이중 플랜지를 갖는 GFRP 복합관 구조거동에 관한 실험 연구 (II))

  • Ji, Hyo-Seon;Mamdouh, El-Badry
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.3
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    • pp.50-61
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    • 2015
  • This paper presents on the structural behavior of the the methyl methacrylate monomer (MMA) double wide flanged the glass fiber-reinforced polymer(GFRP) pipe composite structures for the manhole raise. The evaluation of structural performance on this composite structure was conducted by the axial load, fatigue load, and ultimate load test. The assessment indicates that the MMA double wide flanged GFRP pipe composite structures was confirmed safety, durability and reliability in result as expected. It was found that this composite structure was able to short working times to around 30-50% and construction costs to around 10-23% with compare other construction methods. Also, environmental pollution and civil complaints will be prevented because there will be no longer any noises, vibrations, dust, or construction wastes.

Assessment of Structural Performance for a Lightweight Soundproof Tunnel Composed of Partitioned Pipe Truss Members (격벽화된 파이프 트러스 요소로 구성된 경량방음터널의 구조적 성능 평가)

  • Noh, Myung-Hyun;Ahn, Dong-Wook;Joo, Hyung-Joong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.7 no.1
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    • pp.1-8
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    • 2016
  • In this paper, the full-size structural performance test for a lightweight soundproof tunnel composed of partitioned pipe truss members is carried out to investigate the structural performance. In addition, a nonlinear structural analysis of the same finite element model as the full-size testing model is performed to compare the test result. The test and analysis results showed that the lightweight soundproof tunnel ensures the structural safety against wind loads, snow loads and load combinations. As a result, the full-size test and analysis results meet all the design load conditions, hence the proposed lightweight soundproof tunnel is ready for the field application.

Strengthening of steel hollow pipe sections subjected to transverse loads using CFRP

  • Narmashiri, Kambiz;Mehramiz, Ghadir
    • Structural Engineering and Mechanics
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    • v.60 no.1
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    • pp.163-173
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    • 2016
  • Nowadays using Carbon Fiber Reinforced Polymer (CFRP) has been expanded in strengthening steel structures. Given that few studies have taken about strengthening of steel hollow pipe sections using CFRP, in present study, the effects of CFRP sheets using two layers as well as in combination with additional reinforcing strips has been assessment. Strengthening of five specimens was carried out in laboratory tests. As well as numerical simulation was performed for all specimens by Finite Element Method (FEM) using ABAQUS software and high correlation between the results of numerical models with experimental data indicate the power of FEM in this field. The results of both laboratory and simulated specimens showed that load-bearing capacity of circular cross-sections can be significantly increased using CFRP retrofitting technique. Also, application of additional CFRP reinforcing strips and layers caused more strength for the strengthened specimens.

Development of Failure Pressure Evaluation Model for Internally Well Thinned Piping Components (내부 감육 배관의 손상압력 평가 모델 개발)

  • Na Man-Gyun;Park Chi-Yong;Kim Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.947-954
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    • 2005
  • The purpose of this study is to develop failure pressure evaluation models, which are applicable to straight pipes and elbows containing an internally wall thinning defect induced by flow-accelerated-corrosion (FAC). In this study, thus, three dimensional finite element (FE) analyses are performed to investigate the dependences of failure pressure of internally wall thinned pipe on the defect shape, the pipe geometry, and the defect location and bend radius of elbow. Also, the existing failure pressure assessment models for externally wall thinned pipes are examined. Based on these, the new models for assessing failure pressure of piping components with an internally wall thinning defect are proposed. Comparison of failure pressure, predicted by proposed models, with FE analysis result shows good agreement regardless of pipe type, defect shape, and defect location and bend radius.

Assessment of two-equation turbulent models in FLUENT for a turbulent heated pipe flow (열유속이 있는 난류 원관 유동에의 FLUENT의 2방정식 난류모델의 적용성 판단)

  • Moon C. M.;Baek S. G.;Park S. O.
    • 한국전산유체공학회:학술대회논문집
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    • 2003.08a
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    • pp.158-163
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    • 2003
  • This paper assesses the two-equation turbulence models available in a commercial code, FLUENT, for heat transfer in a turbulent heated pipe flow. In case of flow under $Re_D=10,000$, Standard $\kappa-\epsilon$ and Realizable $\kappa-\epsilon$ models overpredict the Nusselt number about $20\%$ compared with the experimental correlation, and RNG $\kappa-\epsilon$ model overpredicts about $30\%$ when the two-layer zonal method is employed. When wall function method is adopted, all $\kappa-\epsilon$ models show better predictions. Standard $\kappa-\omega$ and SST $\kappa-\omega$ models have the dependency on the first grid point ($0.3). As Reynolds number becomes high, the predictions of all $\kappa-\epsilon$ and $\kappa-\omega$ models are in a good agreement with the experimental correlation.

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Assessment of cyclic behavior of chevron bracing frame system equipped with multi-pipe dampers

  • Behzadfar, Behnam;Maleki, Ahmad;Yaghin, Mohammad Ali Lotfollahi
    • Earthquakes and Structures
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    • v.19 no.4
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    • pp.303-313
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    • 2020
  • Spacious experimental and numerical investigation has been conducted by researchers to increase the ductility and energy dissipation of concentrically braced frames. One of the most widely used strategies for increasing ductility and energy dissiption, is the use of energy-absorbing systems. In this regard, the cyclic behavior of a chevron bracing frame system equipped with multi-pipe dampers (CBF-MPD) was investigated through finite element method. The purpose of this study was to evaluate and improve the behavior of the CBF using MPDs. Three-dimensional models of the chevron brace frame were developed via nonlinear finite element method using ABAQUS software. Finite element models included the chevron brace frame and the chevron brace frame equipped with multi-pipe dampers. The chevron brace frame model was selected as the base model for comparing and evaluating the effects of multi-tube dampers. Finite element models were then analyzed under cyclic loading and nonlinear static methods. Validation of the results of the finite element method was performed against the test results. In parametric studies, the influence of the diameter parameter to the thickness (D/t) ratio of the pipe dampers was investigated. The results indicated that the shear capacity of the pipe damper has a significant influence on determining the bracing behavior. Also, the results show that the corresponding displacement with the maximum force in the CBF-MPD compared to the CBF, increased by an average of 2.72 equal. Also, the proper choice for the dimensions of the pipe dampers increased the ductility and energy absorption of the chevron brace frame.