• Journal of Korean Society of Industrial and Systems Engineering
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• v.39 no.4
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• pp.106-116
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• 2016

MTO (Make to Order) is a manufacturing process in which manufacturing starts only after a customer's order is received. Manufacturing after receiving customer's orders means to start a pull-type supply chain operation because manufacturing is performed when demand is confirmed, i.e. being pulled by demand (The opposite business model is to manufacture products for stock MTS (Make to Stock), which is push-type production). There are also BTO (Build to Order) and ATO (Assemble To Order) in which assembly starts according to demand. Lean manufacturing by MTO is very efficient system. Nevertheless, the process industry, generally, which has a high fixed cost burden due to large-scale investment is suitable for mass production of small pieces or 'mass customization' defined recently. The process industry produces large quantities at one time because of the lack of manufacturing flexibility due to long time for model change or job change, and high loss during line-down (shutdown). As a result, it has a lot of inventory and costs are increased. In order to reduce the cost due to the characteristics of the process industry, which has a high fixed cost per hour, it operates a stock production system in which it is made and sold regardless of the order of the customer. Therefore, in a business environment where the external environment changes greatly, the inventory is not sold and it becomes obsolete. As a result, the company's costs increase, profits fall, and it make more difficult to survive in the competition. Based on the customer's order, we have built a new method for order system to meet the characteristics of the process industry by producing it as a high-profitable model. The design elements are designed by deriving the functions to satisfy the Y by collecting the internal and external VOC (voice of customer), and the design elements are verified through the conversion function. And the Y is satisfied through the pilot test verified and supplemented. By operating this make to order system, we have reduced bad inventories, lowered costs, and improved lead time in terms of delivery competitiveness. Make to order system in the process industry is effective for the display glass industry, for example, B and C groups which are non-flagship models, have confirmed that the line is down when there is no order, and A group which is flagship model, have confirmed stock production when there is no order.

• Ecology and Resilient Infrastructure
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• v.3 no.4
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• pp.247-255
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• 2016

Non-point pollutants from surface runoff during rainfall exert adverse effects on urban river water quality management. In particular, the first flush effect during the initial phase of rainfall can deliver significant amounts of pollutant loads to surface waters with extremely high concentrations. In this study, a sustainable first flush effect management system was developed by using settling and filtration that require no additional power or chemicals. A pilot scale experiment has shown that the removal of total suspended solid (TSS), total nitrogen (TN) and total phosphorus (TP) are in ranges of 84 - 95%, 31 - 46%, and 42 - 86%, respectively. An Integrated Stormwater Runoff Management System (ISTORMS) was also developed to efficiently manage the developed system by linking weather forecast, flow rate and water quality modeling of surface runoff and automatic monitoring systems in fields and in the system. This study can provide effective solutions for the management of urban river in terms of both quantity and quality.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.79-79
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• 2017

국내 여름철의 고온다습한 기후환경으로 인하여 온실 내부의 냉방 및 제습이 필수적인데, 온실 냉방 방식 중 증발냉각 시스템이 가장 효율이 높다고 알려져 있다. 하지만 증발냉각 시스템은 건조한 기후 지역에서 발달한 방식으로, 작물의 증산작용으로 인한 온실 내부 습도 상승에 따른 문제점이 발생되어 다습한 여름철 국내 기후에는 반드시 냉각과 제습이 동시에 필요하다. 따라서 증발냉각 방식 중 Fan and Pad 방식과 리튬브로마이드 수용액을 이용한 온실 냉방 및 제습을 위한 복합시스템에 관한 연구가 진행중이다. 현재 리튬브로마이드 수용액 제습 시 발생되는 발열량과 수용액의 무게변화와 같은 수용액의 흡습성질 대한 정확한 지표가 나타나 있지 않다. 이에 연구를 진행하기에 앞서 리튬브로마이드 흡습성질에 관한 데이터 자료가 필요하다고 판단되어 기초실험을 진행하였고, 본 연구에서는 Pilot Scale의 재생 순환시스템을 통해 리튬브로마이드 수용액의 흡습성질을 이용한 재사용 방안을 제시하였고, 시스템 내에서 외부투입공기와 작동유체의 흡습성질에 의한 반응 전후 온도변화 예측 모델을 수립하였다. 따라서 본 연구를 통해 리튬브로마이드 수용액의 흡습성질을 분석하고, 이를 이 용한 재생 순환 시스템에 관한 연구를 진행할 예정이다.

• Journal of the Korean Society of Industry Convergence
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• v.6 no.1
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• pp.81-86
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• 2003

For the simultaneous removal of $SO_2$/NOx from an iron-ore sintering plant, industrial plasma experiments have been conducted with a flue gas flow rate of $5,000Nm^3/hr$. The maximum 40kW power using the magnetic pulse compression (MPC) system generates a peak value of 100-150kV pulse voltage with its risetime of 200nsec and full width at half maximum (FWHM) of 500nsec, and with a frequency <300Hz. The plasma reactor module adopts a wire-plate structure with a gap of 200-400mm ID between plates. Initial concentrations of $SO_2$ and NOx were around 100-150ppm, respectively in the presence of 15% $O_2$ and <10% $H_2O$. Various reaction parameters such as specific energy ($Whr/Nm^3$), $NH_3$ injection with corona discharge, flow rate and injection of hydrocarbons were investigated for $SO_2$/NOx removal characteristics. About 90/65% of $SO_2$/NOx were simultaneously removed with a specific energy of $3.0Whr/Nm^3$ when both $NH_3$ and hydrocarbons were injected. Practical implications that the pilot-scale plasma results provide are further discussed.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.8 no.2
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• pp.264-271
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• 1998

A pilot study was undertaken to examine the possible health effects of electromagnetic fields(EMFs). The purpose of this study was to investigate of the EMFs exposures of personal environment, 60Hz magnetic fields. An experimental study was performed for six weeks of January-February 1998 to compare changes in melatonin levels in urine of 20 subjects during their normal sleeping hours and each 20 subjects in occupational and non-occupational group measured personal 24-h continual exposure, using EMDEX II (for 40-800Hz, Enertech Consultant, Inc.). An urine samples were collected 3 times a day(before sleep or around 24:00 ; immediately after wake-up ; around noon) for an week from each subjects and analyzed by radioimmunoassay. This study did not significant difference for the subjective average melatonin levels between occupational and nonoccupational groups exposed to electromagnetic fields. The mean personal exposure levels of occupational group were $0.215{\mu}T$, whereas non-occupational group were $0.18{\mu}T$. Occupational group were exposed more highly while at work. Finally, this study would provide significant data for furture study of exposure assessment of magnetic fields. A large scale study concerning more detailed exposure assessment should provide important information on health risk assessment of MFs. Further study should provide information on the contribution of various sources and the relationship between melatonin and immune system activity.

• Journal of Korean Society of Water and Wastewater
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• v.19 no.1
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• pp.47-52
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• 2005

This study was conducted to evaluate the performance of submerged hollow fiber MF processes to treat secondary wastewater for water reuse. Specifically, membrane productivity and filtrate water quality were investigated under various operating conditions (i.e. flux, recovery, and backwash rate) at pilot-scale. Membrane fouling became more severe with increasing flux and recovery, suggesting that low flux operation (< 25 LMH) was desirable. At high flux operating(> 37.5 LMH), increasing backwash rate showed only limited success. The biofouling, quantified by PEPA and BFHPC, was also significant in wastewater reclamation, and biogrowth control by chlorine, were necessary to improve membrane productivity. Filtrate water qualities are in good compliance with water reuse regulations regardless of operating conditions (flux, recovery and backwash rate). Particle (e.g. turbidity) removal ranged from 89 to 98%, while only 11 to 21% of organics (e.g. NPDOC) were removed by MF membrane. Only small improvement in biostability (e.g. AOC) was achieved by MF system, and thus, without post disinfection, significant microorganisms might be present in the filtrate due to regrowth. Lastly, in order to further investigate pathogen removal, controlled microbial challenge tests were performed by monitoring Giardia, Cryptosporidium, bacteria and virus, and showed relatively good microbial removal.

• Magazine of the Korean Society of Agricultural Engineers
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• v.43 no.2
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• pp.94-104
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• 2001

A pilot study was performed at the experimental field of Konkuk University in Seoul, to examine the feasibility of the constructed wetland system for sewage and the effect of treated sewage irrigation on the paddy rice culture and its soil characteristics. The constructed wetland performed well, in that effluent concentrations of pollutants were significantly lower than concentrations of the influent. Median removal efficiencies of BOD$_{5}$ was about 78% and slightly lower during winter. Removal efficiencies form TN and TP were approximately 48 and 21%, respectively, and relatively less effective than that of BOD$_{5}$. Irrigation of treated sewage to paddy rice culture did not affect adversely in both growth and yield of rice. Instead, plots of treated sewage irrigation showed up to 50% more yield in average than the control plot. It implies that treated sewage irrigation might be beneficial to rice culture rather than detrimental as long as it is treated adequately and used properly. Soil was sampled and analyzed before transplanting and after harvesting. pH was slightly increased due to irrigation water, but it may not be concerned as long as the treated sewage is within the normal range. EC was increased in first year but decreased in second year, therefore salts accumulation in the soil could be less concerned. OM and CES was slightly increased, which might be beneficial on growing plants. TN did not show apparent pattern. Available phosphorus was decreased after rice culture, but the quantity of phosphorus(TP-available phosphorus) was rather increased which implies that excessive phosphorus supply may result in phosphorus accumulation in the soil. Overall, the constructed wetland was thought to be an effective sewage treatment alternative, and treated sewage could be reused as a supplemental source of irrigation water for paddy rice culture without causing adverse effect as long as it is treated adequately and used properly. For full-scale application, further investigation should be followed on environmental risk assessment, tolerable water quality, and fraction of supplemental irrigation.ion.

• Geomechanics and Engineering
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• v.4 no.4
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• pp.281-294
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• 2012

Filtration using granular media such as quarried sand, anthracite and granular activated carbon is a well-known technique used in both water and wastewater treatment. A relatively new pre-filtration method called pebble matrix filtration (PMF) technology has been proved effective in treating high turbidity water during heavy rain periods that occur in many parts of the world. Sand and pebbles are the principal filter media used in PMF laboratory and pilot field trials conducted in the UK, Papua New Guinea and Serbia. However during first full-scale trials at a water treatment plant in Sri Lanka in 2008, problems were encountered in sourcing the required uniform size and shape of pebbles due to cost, scarcity and Government regulations on pebble dredging. As an alternative to pebbles, hand-made clay pebbles (balls) were fired in a kiln and their performance evaluated for the sustainability of the PMF system. These clay balls within a filter bed are subjected to stresses due to self-weight and overburden, therefore, it is important that clay balls should be able to withstand these stresses in water saturated conditions. In this paper, experimentally determined physical properties including compression failure load (Uniaxial Compressive Strength) and tensile strength at failure (theoretical) of hand-made clay balls are described. Hand-made clay balls fired between the kiln temperatures of $875^{\circ}C$ to $960^{\circ}C$ gave failure loads of between 3.0 kN and 7.1 kN. In another test when clay balls were fired to $1250^{\circ}C$ the failure load was 35.0 kN compared to natural Scottish cobbles with an average failure load of 29.5 kN. The uniaxial compressive strength of clay balls obtained by experiment has been presented in terms of the tensile yield stress of clay balls. Based on the effective stress principle in soil mechanics, a method for the estimation of maximum theoretical load on clay balls used as filter media is proposed and compared with experimental failure loads.

• Journal of Korean Society on Water Environment
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• v.23 no.5
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• pp.642-649
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• 2007

The effectiveness of add-on tertiary treatment processes for the polishing of the effluent of a biological nutrient removal (BNR) system from a modified $A^2/O$ process has been examined under the field condition with pilot-scale plants. The add-on treatment processes of 1) combined biofilm anoxic reactor and sand filtration, and 2) two-stage denitrification filter had been operated with various operating conditions. The experimental results indicated that two-stage denitrification filter could produced a better polished tertiary effluent. Filtration rate of $150m^3/m^2{\cdot}d$ for the 2-stage denitrifying filter could decrease the nitrate removal probably due to shorter detention time that caused insufficient reaction for denitrification. Two stage denitrification filter operated with M/N ratio of 3.0 and filtration rate of $100m^3/m^2{\cdot}d$ produced the tertiary effluent with nitrate and SS concentraitons of 2.8 mg/L and 2.3 mg/L, respectively. When the operating temperature reduced $30^{\circ}C$ to $18^{\circ}C$, $NO_3{^-}-N$ removal efficiency decreased from 73% to 68%.

• Imaging Science in Dentistry
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• v.30 no.4
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• pp.265-274
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• 2000

Purpose: The aims of the present study are to determine the optimum compression rate in terms of file size reduction and diagnostic quality of the images after compression and evaluate the transmission speed of original or each compressed image. Materials and Methods: The material consisted of 24 extracted human premolars and molars. The occlusal surfaces and proximal surfaces of the teeth had a clinical disease spectrum that ranged from sound to varying degrees of fissure discoloration and cavitation. The images from Digora system were exported in TIFF and the images from conventional intraoral film were scanned and digitalized in TIFF by Nikon SF-200 scanner (Nikon, Japan). And six compression factors were chosen and applied on the basis of the results from a pilot study. The total number of images to be assessed were 336. Three radiologists assessed the occlusal and proximal surfaces of the teeth with 5-rank scale. Finally diagnosed as either sound or carious lesion by one expert oral pathologist. And sensitivity, specificity and k value for diagnostic agreement was calculated. Also the area (Az) values under the ROC curve were calculated and paired t-test and oneway ANOVA test was performed. Thereafter, transmission time of the image files of the each compression level was compared with that of the original image files. Results: No significant difference was found between original and the corresponding images up to 7% (1 : 14) compression ratio for both the occlusal and proximal caries (p<0.05). JPEG3 (1 : 14) image files are transmitted fast more than 10 times, maintained diagnostic information in image, compared with original image files. Conclusion: 1 : 14 compressed image file may be used instead of the original image and reduce storage needs and transmission time.