• Title/Summary/Keyword: Pilot Plant Scale

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SNG Production from CO2-Rich Syngas in a Pilot Scale SNG Process (파일럿 규모의 공정에서 CO2가 함유된 합성가스로부터 합성천연가스(SNG) 생산)

  • Kang, Suk-Hwan;Ryu, Jae-Hong;Kim, Jin-Ho;Kim, Hyo-Sik;Yoo, Young-Don;Kim, Jun-Woo;Koh, Dong-Jun;Kang, Yong
    • Korean Chemical Engineering Research
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    • v.57 no.3
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    • pp.420-424
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    • 2019
  • In SNG (synthetic natural gas) process by proposed RIST(Research Institute of Industrial Science & Technology)-IAE(Institute for Advanced Engineering) (including three adiabatic reactors and one isothermal reactor), the methanation reaction and water gas shift (WGS) reaction take place simultaneously, and the supply of steam with syngas might control the temperature in catalyst bed and deactivate the catalyst. In this study for development of SNG process, the characteristics of the methanation reaction with a Ni-based catalyst by prepared RIST and using a low $H_2/CO$ mole ratio (including $CO_2$ 22%) are evaluated. The operating conditions ($H_2O/CO$ ratio of the $1^{st}$ adiabatic reactor, operating temperature range of $4^{th}$ isothermal reactor, etc.) were reflected the results from previous studies and in the same condition a pilot scale SNG process is carried out. As a results, the pilot scale SNG process is stable and the CO conversion and $CH_4$ selectivity are 100% and 96.9%, respectively, while the maximum $CH_4$ productivity is $660ml/g_{cat}{\cdot}h$.

Effect of Dissolved Oxygen (DO) on Internal Corrosion of Water Pipes

  • Jung, Hae-Ryong;Kim, Un-Ji;Seo, Gyu-Tae;Lee, Hyun-Dong;Lee, Chun-Sik
    • Environmental Engineering Research
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    • v.14 no.3
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    • pp.195-199
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    • 2009
  • A series of laboratory-scale corrosion experiments was carried out to observe the effect of dissolved oxygen (DO) in the presence of other water quality parameters, such as hardness, Cl-, and pH using various pipe materials. In addition, a simulated loop system was installed at a water treatment plant for pilot-scale experiment. Laboratory-scale experiment showed that corrosion rates for galvanized steel pipe (GSP), carbon steel pipe (CSP), and ductile cast iron pipe (DCIP) were decreased to 72%, 75%, and 91% by reducing DO concentration from 9${\pm}$0.5 mg/L to 2${\pm}$0.5 mg/L. From the pilot scale experiment, it was further identified that the average ionization rate of zinc in GSP decreased from 0.00533 to 0.00078 mg/$cm^2$/d by controlling the concentration of DO. The reduction of average ionization rate for copper pipe (CP) and stainless steel pipe (SSP) were 71.4% for Cu and 63.5% for Fe, respectively. From this study, it was concluded that DO could be used as a major parameter in controlling the corrosion of water pipes.

Pilot-scale Study on Nitrogen Removal of Effluent from Biogas Plant (바이오가스 플랜트 처리수의 고농도 질소 제거)

  • Yoo, Sungin;Yu, Youngseob;Lee, Yongsei;Park, Hyunsu;Yoo, Heechan
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.175.1-175.1
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    • 2011
  • A rotating activated bacillus contactor (RABC) process with a series of aerobic reactors was tested in pilot scale to treat digested liquid from an anaerobic digester treating swine wastewater and sewage sludge. The influent (digested liquid) for the RABC process showed C/N ratios less than 2 as a typical feature of effluent from anaerobic digesters. The pilot process, which consists of three 3 RABC reactors, four aerobic tanks and a sedimentation tank, was operated for 210 days with a hydraulic retention time of 20 days without pH and temperature control. Since the Bacillus-enriched aerobic reactors shows high efficiencies of nitrogen removal at low DO levels less than 1.0 mg/L, they were operated at reduced aeration intensities. With relatively low concentrations of organics in comparison with nitrogen concentrations, the RABC process tested in this study showed stable and high nitrogen and organics removal efficiencies over 80%. The nitrogen removal process tested in this study was proven to be an effective and operation-cost saving (lower aeration) method to remove nitrogen without adding external carbon sources to meet the optimum C/N ratio.

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Pilot scale membrane separation of plating wastewater by nanofiltration and reverse osmosis

  • Jung, Jaehyun;Shin, Bora;Lee, Jae Woo;Park, Ki Young;Won, Seyeon;Cho, Jinwoo
    • Membrane and Water Treatment
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    • v.10 no.3
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    • pp.239-244
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    • 2019
  • Plating wastewater containing various heavy metals can be produced by several industries. Specifically, we focused on the removal of copper (Cu2+) and nickel (Ni+) ions from the plating wastewater because all these ions are strictly regulated when discharged into watershed in Korea. The application of both nanofiltration (NF) and reverse osmosis (RO) technologies for the treatment of wastewater containing copper and nickel ions to reduce fresh water consumption and environmental degradation was investigated. In this work, the removal of copper (Cu2+) and nickel (Ni+) ions from synthetic water was studied on pilot scale remove by before using two commercial nanofiltration (NF) and reverse osmosis(RO) spiral-wound membrane modules (NE2521-90 and RE2521-FEN by Toray Chemical). The influence of main operating parameters such as feed concentration on the heavy metals rejection and permeate flux of both membranes, was investigated. Synthetic plating wastewater samples containing copper ($Cu^{2+}$) and nickel ($Ni^{2+}$) ions at various concentrations(1, 20, 100, 400 mg/L) were prepared and subjected to treatment by NF and RO in the pilot plant. The results showed that NF, RO process, with 98% and 99% removal for copper and nickel, respectively, could achieve high removal efficiency of the heavy metals.

Economies of Scale in the Sewerage Treatment Sectors of Cheonla Province Area (전라남북도 하수처리시설 운영에 대한 규모의 경제성 분석)

  • Kim, Kyunghag;Yoo, Seung-Hoon
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.1
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    • pp.11-20
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    • 2013
  • This Study includes the information of integrated discussion and economies of scale on local governments' sewerage treatment plant through translog function based on the reality reports of sewerage treatment plant operation published by Ministry of Environment and sewerage statistics data from 2005 to 2010. Based on analysis results from the data of 35 local governments in Jeollanamdo and Jeollabukdo, which are selected as pilot project areas of sewerage facility integration by Ministry of Environment and have low percent of sewered population, it shows the existence of economies of scale. The economies of scale on sewerage treatment show the loss of approximately 22,211 thousand ton/day in sewage treatment, it is 1.7 times compared to the average treatment amount of 35 local governments as of 2010. It means the economies of scale can be achieved by lowering operation cost along with large scale integration in installation, operation and maintenance due to the features of sewerage industry as one of network industry.

Prediction of Chlorine Concentration in a Pilot-Scaled Plant Distribution System (Pilot 규모의 모의 관망에서의 염소 농도 예측)

  • Kim, Hyun Jun;Kim, Sang Hyun
    • Journal of Korean Society of Water and Wastewater
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    • v.26 no.6
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    • pp.861-869
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    • 2012
  • The chlorine's residual concentration prevents the regrowth of microorganism in water transport along the pipeline system. Precise prediction of chlorine concentration is important in determining disinfectant injection for the water distribution system. In this study, a pilot scale water distribution system was designed and fabricated to measure the temporal variation of chlorine concentration for three flow conditions (V = 0.88, 1.33, 1.95 m/s). Various kinetic models were applied to identify the relationship between hydraulic condition and chlorine decay. Genetic Algorithm (GA) was integrated into five kinetic models and time series of chlorine were used to calibrate parameters. Model fitness was compared by Root Mean Square Error (RMSE) between measurement and prediction. Limited first order model and Parallel first order showed good fitness for prediction of chlorine concentration.

Treatment Efficiency Evaluation of Integrated Two-Phase Pilot-Scale Anaerobic Digestion Using Food Waste Leachate (Pilot Scale 일체형 2상 혐기성소화에서의 음폐수 처리효율 평가)

  • Song, Hancheul;Kim, Dongwook
    • Journal of the Korea Organic Resources Recycling Association
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    • v.24 no.2
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    • pp.51-58
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    • 2016
  • In the Integrated Two-Phase Anaerobic Digestion (ITPAD) process, acid and methane fermentation take place in one reactor, which has advantages to cope with organic load variation and reduce foot-print required, compensating disadvantages of Conventional Separated Two-Phase Anaerobic Digestion (CSTPAD). In the present work, organic matter degradation efficiency and biogas generation amount and other performance parameters of the ITPAD fed with food waste leachate were analyzed. In addition, feasibility study on the ITPAD method was performed by comparing its digestion efficiency with that of the CSTPAD. Organic matter alteration and biogas generation of the integrated method were examined for approximately 130 days based on the 5ton/day scaled pilot plant. Experiment results revealed that organic matter removal rate was 80% for mean food waste leachate input amount of $4.1m^3/day$. The biogas generation rate was $63.0m^3$ per ton of food waste leachate input, corresponding to the input VS amount of $0.724m^3/kg-VS_{added}$, and methane content of generated biogas was approximately 61.3%. The ITPAD has a comparable or higher organic matter removal efficiency compared to the conventional separated two-phase anaerobic digestion method. Consequently, the ITPAD method has a great need to commercialize a food waste leachate treatment technology against highly concentrated organic waste leachate.

A Study on the Scale-Up of Fluidized Bed Combustors for Low-Calorific Value Wastes (저발열량 폐기물 소각용 유동층 소각로의 Scale-Up에 관한 연구)

  • Park, S.H.;Kim, J.E.;Park, B.S.
    • Journal of the Korean Society of Combustion
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    • v.1 no.1
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    • pp.1-10
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    • 1996
  • An effective scale-up methodology of fluidized bed incinerators for low calorific value industrial wastes such as paper sludge and sewage sludge has been developed based on the similarity rules. Conventional scale-up theories are briefly reviewed and a new simple theory defining the diffusion Fourier number is established taking account of the lateral mixing of fuels in the fluidized bed. From the design and the operating conditions of the pilot FBC plant at Inchon, important design data for the full-scale incinerators are calculated and discussed.

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Absorption Characteristics of Aqueous Sodium Glycinate Solution with Carbon Dioxide and Its Mechanistic Analysis (Sodium Glycinate 수용액의 CO$_2$ 흡수특성 및 반응 메커니즘 해석)

  • Shim, Jae-Goo;Kim, Jun-Han;Jang, Kyung-Ryong
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.4
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    • pp.430-438
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    • 2008
  • The experiments for separation and recovery of CO$_2$ were conducted by aqueous sodium glycinate solution, which is one of the amino acid salts, as an absorbent of CO$_2$ in this study. Absorption capacities of aqueous MEA and sodium glycinate solution according to partial pressure of CO$_2$ were evaluated by vapor-liquid equilibrium tests of 20 wt% and 30 wt% above-mentioned absorbents, respectively. In addition, the pilot scale(2 t-CO$_2$/day) experiments based on prior results were carried out. As a result, CO$_2$ removal efficiency of aqueous sodium glycinate solution was lower than that of aqueous MEA solution. This phenomenon means that CO$_2$ removal efficiency of aqueous sodium glycinate solution mainly depends on its molecular structure. Consequently, the first application of certain amino acid salt, as an absorbent of CO$_2$, to pilot plant of 2 t-CO$_2$/day scale was carried out in our country.

Characteristics and Control of Microthrix Parvicella Bulking in Biological Nutrient Removal Plant (생물학적 영양소제거공정에서 Microthrix Parvicella에 의한 Bulking 특성 및 제어)

  • Lee, H.;Ahn, K.
    • Journal of Korean Society on Water Environment
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    • v.22 no.6
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    • pp.1101-1106
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    • 2006
  • Many BNR (Biological Nutrient Removal) plants have experienced a bulking problem, mainly due to the growth of filamentous organisms, particularly during the winter months. This study investigated the problem of bulking due to the growth of M. parvicella both at a full-scale municipal wastewater treatment plant and a pilot scale plant located in the C city. The full-scale facility was operated at a flow rate of $51,000m^3/d$, an F/M (Food-to-Microorganism) ratio of 0.12 kgBOD/kgMLVSS/d and an SRT (Solids Retention Time) higher than 25 days, respectively. This plant experienced bulking and foaming problems at low temperatures below $15^{\circ}C$ since it was retrofitted with the BNR system in 2003. The pilot plant employed had an identical process configuration as the full scale one and used the same wastewater source. It was operated at a flow rate of $3.8m^3/d$, temperatures between 10 to $25^{\circ}C$ and SRTs between 10 and 25 days. At full scale, the M. parvicella growth and SVI (Sludge Volume Index) patterns were studied in conjunction with temperature variations. At pilot scale, DO and SRT variations were also explored, in addition to the filamentous bacteria growth and SVI patterns. During the full-scale investigation, over a 3 year period, it was noted that the SVI was maintained within acceptable operational values (i.e. under 160) during the summer months. Moreover settling in the secondary clarifiers was good and was not affected by the presence of M. parvicella. In contrast, at low mean temperatures during winter, the SVI increased to over 300. Overall, as the temperature decreased, the predominance of M. parvicella became apparent. According to this study, M. parvicella growth could be controlled and SVI could drop under 160 by a change in operational conditions which involved an increase in DO concentration between 2 and 4 mg/L and a decrease in SRT to less than 20 days.