• Title/Summary/Keyword: Pilot Plant Scale

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Initial Change of Environmental factors at Artificial Tidal Flat Constructed Using Ocean Dredged Sediment (해양 준설토를 이용한 인공염습지 현장시험구 조성 후 초기 환경변화)

  • Park, So-Young;Lee, In-Cheol;Yi, Byung-Ho;Lee, Ja-Yeon;Yi, Yong-Min;Sung, Ki-June
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.11 no.2
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    • pp.63-69
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    • 2008
  • As a basic study on the creation of artificial tidal flats using dredged sediments, the pilot-scale artificial tidal flats with 4 different mixing ratio of ocean dredged sediment were constructed in Nakdong river estuary. The phragmites australis was transplanted from the adjacent phragmites australis community after construction, and then the survival and growth rate of the planted phragmites australis were measured. Also the changes of soil chemical oxygen demand (COD), ignition loss (IL), and the heterotrophic microbial numbers were monitored. The survival rate of the planted phragmites australis decreased as the mixing ratio of dredged sediment increased but there was little difference of length and diameter of the shoots. 30% of COD and 9% of IL in the tidal flat with 100% dredged sediment decreased after 202 day, however, fluctuations of COD and IL concentrations were also observed possibly due to the open system. It was suggested that the construction of tidal flats using ocean dredged sediment and biological remediation of contaminated ocean dredged sediment can be possible considering the growth rate of transplanted phragmites australis, decrease of organic matter and increased heterotrophic microbial number in the pilot plant with 100% dredged sediment. However, the continuous monitoring on the vegetation and various environmental factors in the artificial tidal flat should be necessary to evaluate the success of creation of artificial flats using dredged sediments.

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Development of small constructed wetland for urban and roadside areas (도시 및 도로 조경공간을 활용한 소규모 인공습지 조성 기술)

  • Kang, Chang-Guk;Maniquiz, Marla C.;Son, Young-Gyu;Cho, Hye-Jin;Kim, Lee-Hyung
    • Journal of Wetlands Research
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    • v.13 no.2
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    • pp.231-242
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    • 2011
  • Recently, the green spaces in the urban areas were greatly reduced due to urbanization and industrialization. As urban structures such as roads and buildings are built, the amount of impervious area within a watershed increases. High impervious surfaces are the common causes of high runoff volumes as the soil infiltration capacity decreases and the volume and rate of runoff increase thereby decreasing the groundwater recharge. These effects are causing many environmental problems, such as floods and droughts, climate change, heat island phenomenon, drying streams, etc. Most cities attempted to reduce sewer overflows by separating combined sewers, expanding treatment capacity or storage within the sewer system, or by replacing broken or decaying pipes. However, these practices can be enormously expensive than combined sewer overflows. Therefore, in order to improve these practices, alternative methods should be undertaken. A new approach termed as "Low Impact Development (LID)" technology is currently applied in developed countries around the world. The purpose of this study was to effectively manage runoff by adopting the LID techniques. Small Constructed Wetland(Horizontal Subsurface Flow, HSSF) Pilot-scale reactors were made in which monitoring and experiments were performed to investigate the efficiency of the system in removing pollutants from runoff. Based on the results of the Pilot-plant experiments, TSS, $COD_{Cr}$, TN, TP, Total Pb removal efficiency were 95, 82, 35, 91 and 57%, respectively. Most of the pollutants were reduced after passing the settling tank and the vertical filter media. The results of this study can contribute to the conservation of aquatic ecosystems and restoration of natural water cycle in the urban areas.

Application of CFD Program for Analyzing the Hydrodynamic Characteristics of Baffled PAC Contactor (격벽식 분말활성탄 접촉조의 흐름해석을 위한 전산유체역학 프로그램의 적용)

  • Ahn, Chang-Jin;Ahn, Sang-Jin
    • Journal of Korea Water Resources Association
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    • v.35 no.2
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    • pp.221-229
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    • 2002
  • For the efficient design of baffled Powdered activated carbon(PAC) contractor, which has been widely used in water treatment plant(WTP) against the algae-related odor problems, a CFD(computational fluid dynamics) program was applied. In order to verify the performance of FLOW-3D program, the previously reported results of tracer tests from a pilot-scale PAC contractor(working volume of 288 liters) were compared to those from FLOW 3D. The results of FLOW-3D simulation were very similar to those from tracer tests conducted with the Pilot-scale PAC contactor. On the other hand, the hydrodynamic characteristics of baffled contractor in the P-WTP were simulated by using FLOW-3D. Simulation results on the distribution of PAC particles showed that there are some stagnant parts in the back side of baffles in which PAC Particles are not present. These stagnant parts might decrease the adsorption capacity of PAC particles. When the baffles were changed to maze-type intra-basin baffling, PAC particles were evenly distributed and the amount of stagnant parts reduced. In conclusion, it is anticipated that FLOW-3D simulation could be a viab1e tool for analyzing the hydrodynamic characteristics of structures used in drinking water treatment plant.

A Study on Catalytic Process in Pilot Plant for Abatement of PFC Emission (PFC 배출 저감을 위한 파일롯 규모 촉매 공정 연구)

  • Lee, Young-Chun;Jeon, Jong-Ki
    • Clean Technology
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    • v.18 no.2
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    • pp.216-220
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    • 2012
  • The objective of the present study was to evaluate catalytic performance of a commercial catalyst (Co/$ZrO_2-Al_2O_3$) for the decomposition of perfluorinated chemicals in a pilot scale reactor containing 30 L of catalysts. At a reaction condition of GHSV $1,800h^{-1}$, $T_{95}$ of $SF_6$ was increased from 580 to $610^{\circ}C$ with increasing of $SF_6$ concentration from 1,000 to 10,000 ppm. $T_{95}$ of $SF_6$ in catalytic decomposition was much smaller than that of thermal decomposition ($1,600^{\circ}C$). The 99% conversion of $SF_6$ was maintained for 72 hours a reaction temperature of $650^{\circ}C$. In order to maintain the $SF_6$ conversion more than 99%, it is necessary to operate at a reaction condition of GHSV less than $2,000h^{-1}$. An operating temperature of $710^{\circ}C$ was required to achieve >95% destruction of the $CF_4$, which was much higher than that of catalytic decomposition of $SF_6$.

Calcination Properties of Cement Raw Meal and Limestone with Oxidation/Reduction Condition (산화/환원 소성분위기에서 석회석 및 시멘트 원료물질의 소성거동 특성)

  • Moon, Ki-Yeon;Choi, Moon-Kwan;Cho, Jin-Sang;Cho, Kye-Hong
    • Resources Recycling
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    • v.29 no.5
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    • pp.64-72
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    • 2020
  • When the multi-stage combustion process is applied to the cement kiln to reduce nitrogen oxide emissions in the cement industry, oxidation/reduction section that can increase combustion efficiency by reducing NOx to NO and completely burning unburned materials is essential In this study, when applied the oxidation/reduction system of the cement kiln preheater and calciner, the optimal oxidation/reduction calcination crisis that can secure the quality stability of the final product, cement clinker, was to be observed macroscopically, and the mass change of raw materials according to the burning conditions, decarbonation rate, and calcination rate were investigated. The results showed that the thermal decomposition of raw materials tends to be promoted in the oxidation condition rather than in the reduction condition, and that the thermal decomposition of limestone, which has a relatively high CaO content, is carried out later than that of cement raw meal, which is thought to be caused by the CO2 fractionation in the kiln. The thermal decomposition properties of raw materials according to oxidation/reducing burning condition showed a relatively large difference in temperature range lower than normal limestone themal decomposition temperature, which is thought to be expected to improve the thermal efficiency of raw materials according to the formation of oxidation condition in the section 750℃ of burning temperature. However, for this study, lab scale. Because there is a difference from the field process as a scale study, it is deemed necessary to verify the actual test results of the pilot scale.

Water Digital Twin for High-tech Electronics Industrial Wastewater Treatment System (II): e-ASM Calibration, Effluent Prediction, Process selection, and Design (첨단 전자산업 폐수처리시설의 Water Digital Twin(II): e-ASM 모델 보정, 수질 예측, 공정 선택과 설계)

  • Heo, SungKu;Jeong, Chanhyeok;Lee, Nahui;Shim, Yerim;Woo, TaeYong;Kim, JeongIn;Yoo, ChangKyoo
    • Clean Technology
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    • v.28 no.1
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    • pp.79-93
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    • 2022
  • In this study, an electronics industrial wastewater activated sludge model (e-ASM) to be used as a Water Digital Twin was calibrated based on real high-tech electronics industrial wastewater treatment measurements from lab-scale and pilot-scale reactors, and examined for its treatment performance, effluent quality prediction, and optimal process selection. For specialized modeling of a high-tech electronics industrial wastewater treatment system, the kinetic parameters of the e-ASM were identified by a sensitivity analysis and calibrated by the multiple response surface method (MRS). The calibrated e-ASM showed a high compatibility of more than 90% with the experimental data from the lab-scale and pilot-scale processes. Four electronics industrial wastewater treatment processes-MLE, A2/O, 4-stage MLE-MBR, and Bardenpo-MBR-were implemented with the proposed Water Digital Twin to compare their removal efficiencies according to various electronics industrial wastewater characteristics. Bardenpo-MBR stably removed more than 90% of the chemical oxygen demand (COD) and showed the highest nitrogen removal efficiency. Furthermore, a high concentration of 1,800 mg L-1 T MAH influent could be 98% removed when the HRT of the Bardenpho-MBR process was more than 3 days. Hence, it is expected that the e-ASM in this study can be used as a Water Digital Twin platform with high compatibility in a variety of situations, including plant optimization, Water AI, and the selection of best available technology (BAT) for a sustainable high-tech electronics industry.

Combustion Study of 1MWe Circulating Fluidized Boiler for RDF (1MWe급 순환유동층 열병합 보일러 운전연구)

  • Shun, Do-Won;Bae, Dal-Hea;Jo, Sung-Ho;Lee, Seung-Yong
    • Korean Chemical Engineering Research
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    • v.50 no.5
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    • pp.837-842
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    • 2012
  • A pilot scale circulating fluidized boiler (CFB) for refuse derived fuel (RDF) is designed and constructed to demonstrate a performance of CFB technology for waste fuel utilization. The boiler has a design capacity of 6 MWth with $400^{\circ}C$ 38 ata steam generation performance. The maximum steam rate of the boiler was about 8 ton/h. The main component of the fuel was RDF (Refuse Derived Fuel) with high volatile contents and showed fast ignition and easy combustion. The pilot plant showed over 99.5% of combustion efficiency. Stable operation of RDF CFBC depended on the content of non combustion materials other than ash and fast removal of them. Emission level was under legal limit except that of HCl without external flue gas treatment facilities. Also about 60% of fuel chlorine was absorbed to fly ash particles. For HCl emission control flue gas treatment technology is required such as wet and dry scrubber in order to comply with Korean regulation.

Reduction of Nitrogen Oxides with Diesel Oil In Pilot Scale SCR(Selective Catalytic Reduction) Process (파일럿규모의 선택적촉매환원장치에서 디젤유를 이용한 질소산화물 제거)

  • Lee, In-Young;Yoo, Kyong-Ok
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.11
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    • pp.1977-1983
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    • 2000
  • SCR(selective catalytic reduction) pilot plant for reduction of the nitrogen oxides using diesel oil as a reductant was installed at the NG(natural gas) fired combined cycle and the activity of Pt(0.3%)/Zeolite catalyst was studied in real flue gas condition according to the amount of reductant. reaction temperature and space velocity. NOx conversion gradually increased with increasing the diesel oil concentration up to C/N ratio 5.5(C/N ratio: the ratio of the number of carbon atom to the number of NOx molecules included in the flue gas). Increasing the reaction temperature. NOx conversion increased and reached a maximum conversion of 50% at $190^{\circ}C$. NOx conversion did not changed with increasing the space velocity up to 18,500/hr and then gradually decreased. These results reveal the potential for diesel oil as a reductant for de-NOx SCR process.

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Removal Characteristics of COD and Nitrogen by Aerated Submerged Bio-film(ASBF) Reactor (ASBF 생물반응기를 이용한 COD 및 질소 제거특성)

  • Choi, Young-Ik;Jung, Byung-Gil;Son, Hee-Jong;Sung, Nak-Chang
    • Journal of Korean Society of Environmental Engineers
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    • v.29 no.9
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    • pp.997-1002
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    • 2007
  • The objectives of this research are to remove dissolved organic matter and nitrogen compounds by using aerated submerged bio-film(ASBF) reactors in batch systems and improve understanding of dissolved organic matter and nitrogen compounds removal rates with dynamic relationships between heterotrophic and autotrophic bacteria in the fixed-film reactor. This research explores the possibility of enhancing the performance of shallow wastewater treatment lagoons through the addition of specially designed structures. These structures are designed to encourage the growth of a nitrifying bacterial bio-film on a submerged surface. Specially, the effects of cold temperatures on the dissolved organic matter and ammonia nitrogen performance of the ASBF pilot plant was investigated for the batch system. It is anticipated thai the ASBF would be used for a design of biological treatment for removing of dissolved organic matter and nitrogen compounds in new wastewater treatment plants as well as existing wastewater treatment plants.

Entrainer-Enhanced Semi-Batch Reactive Distillation for Synthesis of Butyl Acetate (부틸 아세테이트 합성을 위한 공비첨가제 사용 반회분식 반응증류)

  • Yang, Jeongin;Jeon, Hyeongcheol;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.341-352
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    • 2017
  • Butyl acetate is produced from acetic acid and butanol via an esterification reaction in a reactive distillation column. Entrainer can be used for efficient removal of produced water from the reaction region, leading to significant improvement of the column performance. Batch reactive distillation has clear advantages over continuous one in terms of flexibility and adaptability in a small plant. We studied batch and semi-batch reactive distillation processes through process simulation and pilot-scale experiments. We investigated process configuration and type of entrainer for improvement of the column performance and suggested a novel cyclic operation strategy using the semi-batch reactive distillation column. The cyclic strategy was shown to give relatively high production rate and stable operation.