• Title/Summary/Keyword: Piezo Sensors

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Monitoring and Analysis on Die Loads in Multi-stage Cold Forging Process Using Piezo-Sensors (금형블록에 장착된 압조센서를 활용한 다단 냉간단조 공정의 모니터링 및 분석)

  • Kang, S.M.;Kang, K.J.;Yeom, S.R.;Lee, K.H.;Kim, J.Y.
    • Transactions of Materials Processing
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    • v.31 no.1
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    • pp.5-10
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    • 2022
  • In multi-stage cold forging process, to enhance the productivity and product quality, in-site process monitoring technique by implanting sensors such as piezo-sensor and acoustic emission sensor has been continuously studied. For accurate analysis of the process, the selection of appropriate sensors and implantation positions are very important. Until now, in a multi-state forging machine, wedge parts located at the end of punch-set are used but it is difficult to analyze minute changes in die block-set. In this study, we also implanted sensors to the die part (die spacer) and compared signals from both sensors and found that sensing signals from die part showed enhanced process monitoring results.

A Study on Efficient Vehicle Classification based on 3-Piezo Sensor AVC SYSTEM (3-Piezo 센서 기반 교통량 조사시스템의 차종분류방식에 대한 연구)

  • Cho, Sung-Yun;Lee, Dong-Gyu;Ruy, Seung-Ki
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.13 no.3
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    • pp.25-31
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    • 2013
  • The AVC System which has operated in Highways has two-piezo sensors. In this system the piezo sensors are installed on parally each other this configuration has a defect about diversion driving and sensor damage. In this reserch, 3-Sensor AVC algorithm has been proposed which is supported enhance accuracy of the vehicle classification rate compare with usual 2-Sensor systems. This algorithm is allowed to calculate wheel tread, wheel width. The third inclinded piezo sensor can detec twheel tread, wheel width using signal processing. 3-Sensor AVC has been installed in real highway and the outcome performance has been proof.

A Study on Detection of Elastic Wave Using Patch Type Piezo-Polymer Sensor (부착형 고분자 압전센서를 이용한 탄성파 검출 연구)

  • Kim, Ki-Bok;Yoon, Dong-Jin;Kueon, Jae-Hwa;Lee, Young-Seop
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.268-274
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    • 2004
  • Patch type piezo-polymer sensors for smart structures were experimented to detect elastic wave. The pencil lead braking test was performed to analyze the characteristics of patch-type piezo-polymer sensors such as polyvinyliden fluoride (PVDF) and polyvinylidene fluoride trifluorethylene (P(VDF-TrFE)) for several test specimens with various elastic wave velocities and acoustical impedances. The characteristics of the patch-type piezo-polymer sensor were compared with the commercial PZT acoustic emission (AE) sensor. The vacuum grease and epoxy resin were used as a couplant for the acoustic impedance matching between the sensor and specimen. The peak amplitude of elastic wave increased as the diameter of piezo-film and acoustical impedance of the specimen increased. The frequency detection range of the piezo-film sensors decreased with increasing diameter of the piezo-film sensor. The P(VDF-TrFE) sensor was more sensitive than the PVDF sensor.

Dispersive Wave Analysis of a Beam under Impact Load by Piezo-Electric Film Sensor and Wavelet Transform (충격하중을 받는 보에서 압전 필름센서와 웨이브렛 변환을 이용한 문산파동의 해석)

  • Kwon., Il-Bum;Choi, Man-Yong;Jeong., Hyun-Jo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.4
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    • pp.215-225
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    • 2001
  • Stress waves monitored on the surface of structures under various loading conditions can provide useful information on the structural health status. In this paper, stress waves are measured by several sensors when a steel beam is impacted by a ball drop. The sensors used include the piezo-electric film Sensor, the electrical strain gage, and the ultrasonic transducer, and special attention is given to the pieza film sensor. The wavelet transform is used for the time-frequency analysis of dispersive waves propagating in the beam. The velocities of the wave produced in the team due to the lateral impact is found to be frequency-dependent and identified as the flexural wave velocity based on the comparisons with the Timoshenko beam theory. A linear impact site identification method is developed using the flexural wave, and the impact sites of the beam can be accurately estimated by the piezo film sensors. It is found that the piezo film sensor is appropriate for sensing stress waves due to impact and for locating impact sites in the beam.

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A Piezo-Driven Miniaturized XY Stage with Two Prismatic-Prismatic Joints Type Parallel Compliant Mechanism (2 개의 병진-병진 관절형 병렬 탄성 메커니즘을 갖는 압전구동 소형 XY 스테이지)

  • Choi, Kee-Bong;Lee, Jae Jong;Kim, Gee Hong;Lim, Hyung Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1281-1286
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    • 2013
  • In this paper, a miniaturized stage with two prismatic-prismatic joints (2-PP) type parallel compliant mechanism driven by piezo actuators is proposed. This stage consists of two layers which are a motion guide layer and an actuation layer. The motion guide layer has 2-PP type parallel compliant mechanism to guide two translational motions, whereas the actuation layer has two leverage type amplification mechanisms and two piezo actuators to generate forces. Since the volume of the stage is too small to mount displacement sensors, the piezo actuators embedding strain gauge sensors are chosen. With the strain gauge-embedded piezo actuators, a semi-control is implemented, which results in hysteresis compensation of the stage. As the results, the operating range of $30{\mu}m$, the resolution of 20 nm, and the bandwidth of 400 Hz in each axis were obtained in the experiments.

Experimental evaluation of discrete sliding mode controller for piezo actuated structure with multisensor data fusion

  • Arunshankar, J.;Umapathy, M.;Bandhopadhyay, B.
    • Smart Structures and Systems
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    • v.11 no.6
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    • pp.569-587
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    • 2013
  • This paper evaluates the closed loop performance of the reaching law based discrete sliding mode controller with multisensor data fusion (MSDF) in real time, by controlling the first two vibrating modes of a piezo actuated structure. The vibration is measured using two homogeneous piezo sensors. The states estimated from sensors output are fused. Four fusion algorithms are considered, whose output is used to control the structural vibration. The controller is designed using a model identified through linear Recursive Least Square (RLS) method, based on ARX model. Improved vibration suppression is achieved with fused data as compared to single sensor. The experimental evaluation of the closed loop performance of sliding mode controller with data fusion applied to piezo actuated structure is the contribution in this work.

Data fusion based improved HOSM observer for smart structure control

  • Arunshankar, J.
    • Smart Structures and Systems
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    • v.24 no.2
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    • pp.257-266
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    • 2019
  • The benefit of data fusion in improving the performance of Higher Order Sliding Mode (HOSM) observer is brought out in this paper. This improvement in the performance of HOSM observer, resulted in the improvement of active vibration control of a piezo actuated structure, when controlled by a Discrete Sliding Mode Controller (DSMC). The structure is embedded with two piezo sensors for measuring the first two vibrating modes. The fused output of sensors is applied to the HOSM observer for generating state estimates, these states generated are applied to the DSMC, designed for the fourth order linear time invariant model of the structure. In the simulation study, the structure is excited at the first and second mode resonance. It is found that better vibration suppression is obtained, when the states generated by the fused output of sensors is applied as controller input, than the vibration suppression obtained by applying the states generated by using individual sensor output. The closed loop performance of DSMC obtained with HOSM observer is compared with the closed loop performance obtained with the conventional observer. Results obtained shows that better vibration suppression is obtained when the states generated by HOSM observer is applied as controller input.

Development of Scent Display Device using Micro-pore Piezo Actuator (마이크로 다공성 압전 진동자를 이용한 발향장치 설계)

  • Lee, Young-Joon;Lim, Seung-Ju;Kim, Min-Ku;Lee, Hae-Lyong;Kim, Jeong-Do
    • Journal of Sensor Science and Technology
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    • v.25 no.6
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    • pp.399-405
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    • 2016
  • Scent diffuser using micro-pore piezo actuator achieved a commercial success because of its cheap production cost, but it is easy to be use for IT-based contents due to difficulty of scent intensity control. To solve this problem, we control the emission amount of scent diffuser by changing amplitude and frequency of input voltage applied to micro-pore piezo actuator. And, we analyzed the effect of density of cotton core on emission amount and a relationship between hole-size of mesh in piezo actuator and viscosity of scents to design a mechanically optimal scent device.

Electrode Shape Optimization of Piezo Sensors Using Genetic Algorithm (유전 알고리듬을 이용한 압전센서의 전극형상 최적화)

  • Lee Ki-Moon;Park Hyun-Chul;Park Chul-Hue
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.698-704
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    • 2006
  • This paper presents an electrode shape design method for the multi-mode sensors that could deteict the selected structural multiple modes. The structure used for this study is an isotropic cantilever beam type with a PVDF (polyvinylidene fluoride) which is bonded onto the structure as a sensor. The shape optimization problem is solved by using Genetic Algorithm (GA) with an appropriate objective function. The performance of analytical optimal shape sensor is compared with that of experimental work. The results show that the, obtained electrode shape sensors have good performance to detect the multiple vibration modes simultaneously.

Estimation of Cable Damages using Piezo Disk and Optical Fiber Sensors (압전소자와 광섬유센서를 이용한 케이블의 손상평가)

  • Park, Kang-Geun;Kim, Ie-Sung
    • Journal of Korean Association for Spatial Structures
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    • v.9 no.3
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    • pp.67-74
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    • 2009
  • Presently means of utilizing sensors such as Piezoelectric(PZT) Element for evaluating the affect of oscillator, strain gauge for analyzing physical changes and use of Fiber Bragg Grating(FBG) Sensor are widely practiced in the field. In this study, PZT and FBG sensors were used to tearing damage of cable systems in these sensors. Cable systems are a construction of elements carrying only tension and no compression or bending in membrane structure. But damage detection of cable systems by using existing safety diagnosis is difficult to detect the characteristic change of overall structural action. If cable snaps are occurred to cable release and tear in tension structures, these are set up a vibration. So, we used piezo-electric materials and result of experiment using this was compared with result of experiment using FBG sensors The purpose of this research is to develop of damage detection method of cable system in tensile stress.

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