• Title/Summary/Keyword: Phased Array Transducer

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Determination of Focal Laws for Ultrasonic Phased Array Testing of Dissimilar Metal Welds

  • Jing, Ye;Kim, Hak-Joon;Song, Sung-Jin;Song, Myung-Ho;Kang, Suk-Chull;Kang, Sung-Sik;Kim, Kyung-Cho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.5
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    • pp.427-435
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    • 2008
  • Inspection of dissimilar metal welds using phased array ultrasound is not easy at all, because crystalline structure of dissimilar metal welds cause deviation and splitting of the ultrasonic beams. Thus, in order to have focusing and/or steering phased array beams in dissimilar metal welds, proper time delays should be determined by ray tracing. In this paper, we proposed an effective approach to solve this difficult problem. Specifically, we modify the Oglivy's model parameters to describe the crystalline structure of real dissimilar metal welds in a fabricated specimen. And then, we calculate the proper time delay and incident angle of linear phased array transducer in the anisotropic and inhomogeneous material for focusing and/or steering phased array ultrasonic beams on the desired position.

Guided Wave Phased Array for Inspection of Plate Structures (유도초음파 위상배열을 이용한 판 구조물 검사)

  • Kwon, Hyu-sang;Park, Seong-Chol;Cho, Seung-Hyun;Lee, Seung-Seok;Kim, Jin-Yeon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.699-704
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    • 2008
  • This paper describes a general approach for processing data from an omni-directional guided wave transducer array for the rapid inspection of large plate structures. A basic phased array algorithm is presented that can be applied to any array Geometry. For guided waves on plate, beam steering algorithm is derived and the corresponding beam pattern is analyzed. The algorithms are applied to simulation and experimental data. The results show well its usefulness in structural applications.

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Guided Wave Phased Array for Inspection of Plate Structures (유도초음파 위상배열을 이용한 판 구조물 검사)

  • Kwon, Hyu-Sang;Park, Seong-Chol;Cho, Seung-Hyun;Lee, Seung-Seok;Kim, Jin-Yeon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.1
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    • pp.56-63
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    • 2009
  • This paper describes a general approach for processing data from an omni-directional guided wave transducer array for the rapid inspection of large plate structures. A basic phased array algorithm is presented that can be applied to any array geometry. For guided waves on plate, beam steering algorithm is derived and the corresponding beam pattern is analyzed. The algorithms are applied to simulation and experimental data. The results show well its usefulness in structural applications.

Time Delay Focusing of Ultrasonic Array Transducers on a Defect Using the Concept of a Time Reversal Process

  • Jeong, Hyun-Jo;Lee, Jeong-Sik;Lee, Chung-Hoon;Jun, Ghi-Chan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.6
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    • pp.550-556
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    • 2009
  • In an application of a time reversal(TR) focusing of array transducer on a defect inside the test material, we employ a new time delay focusing technique based the TR process. In order to realize this idea, a multi-channel ultrasonic system is constructed capable of applying necessary time delays to each channel. The TR-based focusing procedure first measures the backscattered signals after firing one of the array elements. A phase slope method is then used to determine the time-of-flights of the backscattered signals received by all elements of the array. These time delays are used to adjust the time of excitation of the elements for transmission focusing on the defect. In addition to the TR focusing, the classical phased array focusing is also considered for comparison. Experimental results show that the TR-based time delay focusing produces much stronger backscattered signals than the phased array focusing, demonstrating the enhanced capability of the TR focusing.

Thermal Dispersion Method for a Medical Ultrasonic Phased Array Transducer (의료용 초음파 위상배열 트랜스듀서의 열 분산 방안)

  • Lee, Wonseok;Roh, Yongrae
    • The Journal of the Acoustical Society of Korea
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    • v.34 no.3
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    • pp.210-218
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    • 2015
  • When the driving voltage of an ultrasound transducer is increased to improve the quality of ultrasound images, heat is generated inside the transducer that can cause patient's skin burn and degradation of transducer performance. Hence, in this paper, a method to disperse the heat of the transducer has been studied. The phased array transducer having 3 MHz center frequency and 32 channels was selected for analyses of the thermal dispersion. First, mechanism of the heat generation was investigated in relation to the transducer operation through theoretical analysis, and material damping and sound pressure amplitude were confirmed to be influential on the heat generation. Further, we investigated the effects of the properties of the materials constituting the transducer on the thermal dispersion through finite element analysis. Based on the analysis results, we determined the thermal properties of the constituent materials that could facilitate the thermal dispersion inside the transducer. The determined thermal properties were applied to the finite element model, and the results showed that the maximum temperature at an acoustic lens contacting with a patient was decreased to 51 % of its initial value.

Development of the Phased Array Ultrasonic Test Technique for the Weld Inspection of Reactor Coolant System 3" Branch Connection Lines in Nuclear Power Plants (원자로냉각재계통 3" 분기관 용접부 위상배열초음파탐상검사(PAUT)기법 개발)

  • Lee, Seung-Pyo;Moon, Yong-Sig;Jung, Nam-Du;Cho, Yong-Bae;Kim, Chang-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.40-45
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    • 2008
  • There exist many types of pipe and component fatigue through vibrations, thermal fatigues or shifting. In some cases of thermal stratification/thermal fatigue, pipes & components are receiving thermal stress by means of material expansion and shrinkage by continuous thermal repetitive variation. Small cracks initially occur on the inside surface by thermal stress. These cracks grow in depth the pipe wall and finally come to a rupture. Pipe parts of susceptibility to thermal stratification and thermal fatigue are now being examined by conventional UT(ultrasonic test) as volumetric examination. It is difficult to fully satisfy the code & standards requirements because 3" weldolet weldments of RCS 16" pipe to 3" branch connection lines have complex structural shape. To solve the problems of conventional UT examination, we made a realistic mock-up and UT calibration block. We performed a simulation of phased array UT utilizing CIVA as NDE(Non-Destructive Examination) simulation software. Also we designed phased array UT transducer and wedge, optimal frequency by using simulation data. We performed phased array UT experiment through mock-up including artificial flaws(notch). The phased array UT technique is finally developed to improve the reliability of ultrasonic test at RCS 16" pipe to 3" branch connection weld.

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Design and Fabrication of Linear-Array Ultrasonic Transducer Using KLM and FEM Simulation for Non-Destructive Testing (KLM 및 FEM 시뮬레이션을 이용한 비파괴검사용 선형배열 초음파 탐촉자의 설계 및 제작)

  • Park, Chan-Yuk;Sung, Jin-Ho;Jeong, Jong-Seob
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.2
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    • pp.120-127
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    • 2015
  • In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 MHz and the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

Reconstructing Flaw Image Using Dataset of Full Matrix Capture Technique (Full Matrix Capture 데이터를 이용한 균열 영상화)

  • Lee, Tae-Hun;Kim, Yong-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.13-20
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    • 2017
  • A conventional phased array ultrasonic system offers the ability to steer an ultrasonic beam by applying independent time delays of individual elements in the array and produce an ultrasonic image. In contrast, full matrix capture (FMC) is a data acquisition process that collects a complete matrix of A-scans from every possible independent transmit-receive combination in a phased array transducer and makes it possible to reconstruct various images that cannot be produced by conventional phased array with the post processing as well as images equivalent to a conventional phased array image. In this paper, a basic algorithm based on the LLL mode total focusing method (TFM) that can image crack type flaws is described. And this technique was applied to reconstruct flaw images from the FMC dataset obtained from the experiments and ultrasonic simulation.

Study on Enhancements to Ultrasonic Data Imaging Using Full Matrix Capture Technique (Full Matrix Capture 기법을 통한 초음파신호 영상화 향상 연구)

  • Lee, Tae-Hun;Yoon, Byung-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.5
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    • pp.299-306
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    • 2015
  • A conventional phased array system can control an ultrasonic beam electronically by adjusting the excitation time delay of individual elements in a multi-element probe and produce an ultrasonic image. In Contrast, full matrix capture (FMC) is a data acquisition process that allows receiving ultrasonic signals from one single shot of the phased array transducer element through all the other elements and captures the complete dataset from every possible transmit-receive combination. This FMC data can be used to create the ultrasonic image in post processing. It is possible to produce not only images equivalent to conventional phased array image but also total focusing method (TFM) images with improved resolution and sharpness, which is virtually focused at any point in a region of interest. In this paper, the system that can perform FMC by using a conventional phased array instrument is developed, and a study was conducted on the imaging algorithms to reconstruct sector B-scan and TFM images from FMC dataset.

Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld (원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증)

  • Yoon, Byung-Sik;Yang, Seung-Han;Kim, Yong-Sik;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.317-323
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    • 2010
  • The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection.