• Title/Summary/Keyword: Peg-in-Hole Assembly

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Impedance-Control Based Peg-in-Hole Assembly with a 6 DOF Manipulator (6축 머니퓰레이터를 이용한 임피던스 제어 기반의 원형 펙 조립)

  • Kim, Byeong-Sang;Kim, Young-Loul;Song, Jae-Bok;Son, Seung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.347-352
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    • 2011
  • The maximum accuracy of position control by using an industrial robot is about $100{\mu}m$, whereas the maximum tolerated imprecision in the position of precision parts is about several tens of micrometers. Therefore, it is very difficult to assemble parts by position control only. Moreover, in the case of precision assembly, jamming or wedging can easily occur because of small position/orientation errors, which may damage the parts to be assembled. To overcome these problems, we investigated a force control scheme that provides proper motion in response to the contact force. In this study, we constructed a force control system that can be easily implemented in a position-controlled manipulator. Impedance control by using an admittance filter was adopted to perform stable contact tasks. It is shown that the precision parts can be assembled well by adopting impedance control and blind search methods.

A study on the control of two-cooperating robot manipulators for fixtureless assembly (무고정 조립작업을 위한 협조로봇 매니퓰레이터의 제어에 관한 연구)

  • Choi, Hyeung-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1209-1217
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    • 1997
  • This paper proposes the modeling of the dynamics of two cooperating robot manipulators performing the assembly job such as peg-in-hole while coordinating the payload along the desired path. The mass and moment of inertia of the manipulators and the payload are assumed to be unknown. To control the uncertain system, a robust control algorithm based on the computed torque control is proposed. Usually, the robust controller requires high input torques such that it may face input saturation in actual application. In this reason, the robust control algorithm includes fuzzy logic such that the magnitude of the input torque of the manipulators is controlled not to go over the hardware saturation while keeping path tracking errors bounded. A numerical example using dual three degree-of-freedom manipulators is shown.

로보트를 이용한 컨베이어상에서의 연속 이동조립

  • 박용길;최현영;조형석;권대갑;곽윤근;김완수
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.211-215
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    • 1989
  • This paper describes a dynamic robotic assembly system in which an industrial robot executes peg-in-hole task in a moving state. As an effective means to synchronize the end-effector of the robot with the moving conveyor this work uses a control algorithm which is essentially a PID position control scheme combined with velocity feedforward loop. A RCC wrist is used for the inserting task and its force responses are investigated for various tracking conditions and inserting velocities through a series of experiments.

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Multi-Channel Vibrotactile Display for Teleoperated Assembly

  • Thomas Debus;Jang, Tae-Jeong;Pierre Dupont;Robert Howe
    • International Journal of Control, Automation, and Systems
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    • v.2 no.3
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    • pp.390-397
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    • 2004
  • This paper presents the design and testing of a multi-channel vibrotactile display. It is composed of a cylindrical handle with four embedded vibrating elements driven by piezoelectric beams. Vibrations are transmitted to the hands through arrays of pins. The device was tested in sensory substitution for conveying force information during a teleoperated peg insertion. Results show that the device is effective in reducing peak forces during the insertion task.

Teleoperation Using Reconstructed Graphic Model (재구성된 그래픽 모델을 이용한 원격제어)

  • Chung, Seong-Youb;Yoon, Hyun-Joong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.9
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    • pp.3876-3881
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    • 2012
  • In typical master/slave teleoperation systems, a human operator generally manipulates the master to control the slave through the visual information like camera image. However, the operator may get into trouble due to the limited visual information depending on the camera positions and the delay on the visual information because of low communication bandwidth. To cope with this inherit problem in the camera-based teleoperation system, this paper presents a teleoperation system using a reconstructed graphic model instead of the camera image. The proposed teleoperation system consists of a robot control module, a master module using a force-reflective joystick, and a graphic user interface (GUI) module. The graphic user interface module provides the operator with a 3D model reconstructed using a small set of sensing data received from the remote site. The proposed teleoperation system is evaluated through a peg-in-hole assembly task.

Hybrid position/force control in the same direction for assembly operation in variable friction environment (마찰이 있는 조립작업을 위한 동일 방향 혼합위치/힘 제어)

  • 김상연;권동수;김문상
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.253-256
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    • 1997
  • This paper proposes a control strategy of position and force control in the same direction based on hybrid position/force control. In order to control position and force in the same direction, a weighting matrix is introduced instead of a selection matrix suggested by Raibert and Craig. The major part of the controller output comes from the position controller when a position control error is large, from the force controller when a position control error is large. The proposed algorithm is implemented by the simulation and experiment focusing on the peg-in-hole task where friction exist significantly and is not constant. It also adopts and event control scheme for more efficient performance.

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A Pyramidal Mirror System Calibration Method for Robotic Assembly

  • Kim, J.Y.;Kang, D.J.;Kim, M.S.;Ha, J.E.;Lho, T.J.;Yoon, J.S.
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2435-2439
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    • 2005
  • In case of visual sensing systems with multiple mirrors, systematic errors need to be reduced by the system calibration and the mirror position adjustment in order to enhance system measurement accuracy. In this paper, a self calibration method is presented for a visual sensing system designed to measure the three-dimensional information in deformable peg-in-hole tasks. It is composed of a CCD camera and a series of mirrors including two pyramidal mirrors. By using an image of the inner pyramidal mirror taken by the system, the error parameters of the inner pyramidal mirror could be calibrated or adjusted. Also the influence of the plane mirrors is investigated.

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External Force Estimation by Modifying RLS using Joint Torque Sensor for Peg-in-Hole Assembly Operation (수정된 RLS 기반으로 관절 토크 센서를 이용한 로봇에 가해진 외부 힘 예측 및 펙인홀 작업 구현)

  • Jeong, Yoo-Seok;Lee, Cheol-Soo
    • The Journal of Korea Robotics Society
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    • v.13 no.1
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    • pp.55-62
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    • 2018
  • In this paper, a method for estimation of external force on an end-effector using joint torque sensor is proposed. The method is based on portion of measure torque caused by external force. Due to noise in the torque measurement data from the torque sensor, a recursive least-square estimation algorithm is used to ensure a smoother estimation of the external force data. However it is inevitable to create a delay for the sensor to detect the external force. In order to reduce the delay, modified recursive least-square is proposed. The performance of the proposed estimation method is evaluated in an experiment on a developed six-degree-of-freedom robot. By using NI DAQ device and Labview, the robot control, data acquisition and The experimental results output are processed in real time. By using proposed modified RLS, the delay to estimate the external force with the RLS is reduced by 54.9%. As an experimental result, the difference of the actual external force and the estimated external force is 4.11% with an included angle of $5.04^{\circ}$ while in dynamic state. This result shows that this method allows joint torque sensors to be used instead of commonly used external sensory system such as F/T sensors.

An experimental study on adjusting mechanism of Remote Center Compliance for assembly robots with shear stress control of Elastomer Shear Pads(ESP) (ESP의 전단 변형을 이용한 원격 순응 중심 장치의 순응 중심 조절 방법에 관한 실험적 고찰)

  • Lee, Sang-Cheol
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.9
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    • pp.910-914
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    • 2007
  • In this paper, an experimental study is performed to adjust position of compliance center of Elastomer Shear Pad Remote Center Compliance (ESP RCC) device, which is used on precise peg in hole process. In the study, variation of the lateral/axial stiffness of the ESP is proposed as a control parameter to adjust the position of compliance center of the ESP RCC. The variation of the stiffness of the ESP is achieved by controlling the shear stress of the ESP. To control the shear stress of the ESP, position of top side of the ESP is changed while remaining bottom side of the ESP is fixed on the RCC plate. To evaluate effect of the proposed idea, stiffness variations of the ESP on various shear stresses are measured, and variation of the compliance center is measured with the ESP RCC that can control the position of compliance center by using the shear stress. The measured data shows unique characteristics that have not been shown in other types of ESP VRCCs.

Object Pose Estimation and Motion Planning for Service Automation System (서비스 자동화 시스템을 위한 물체 자세 인식 및 동작 계획)

  • Youngwoo Kwon;Dongyoung Lee;Hosun Kang;Jiwook Choi;Inho Lee
    • The Journal of Korea Robotics Society
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    • v.19 no.2
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    • pp.176-187
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    • 2024
  • Recently, automated solutions using collaborative robots have been emerging in various industries. Their primary functions include Pick & Place, Peg in the Hole, fastening and assembly, welding, and more, which are being utilized and researched in various fields. The application of these robots varies depending on the characteristics of the grippers attached to the end of the collaborative robots. To grasp a variety of objects, a gripper with a high degree of freedom is required. In this paper, we propose a service automation system using a multi-degree-of-freedom gripper, collaborative robots, and vision sensors. Assuming various products are placed at a checkout counter, we use three cameras to recognize the objects, estimate their pose, and create grasping points for grasping. The grasping points are grasped by the multi-degree-of-freedom gripper, and experiments are conducted to recognize barcodes, a key task in service automation. To recognize objects, we used a CNN (Convolutional Neural Network) based algorithm and point cloud to estimate the object's 6D pose. Using the recognized object's 6d pose information, we create grasping points for the multi-degree-of-freedom gripper and perform re-grasping in a direction that facilitates barcode scanning. The experiment was conducted with four selected objects, progressing through identification, 6D pose estimation, and grasping, recording the success and failure of barcode recognition to prove the effectiveness of the proposed system.