• Title/Summary/Keyword: Peeling Machine

Search Result 24, Processing Time 0.017 seconds

Development of Chestnut Peeling System (밤 박피 시스템 개발)

  • 김종훈;박재복;최창현
    • Journal of Biosystems Engineering
    • /
    • v.22 no.3
    • /
    • pp.289-294
    • /
    • 1997
  • The chestnut is a well-known and important forest product in Korea. The annual production of chestnut is about 100, 000tons and its cultivating area is 80, 000ha. However, the peeling process of outer and inner skins of chestnut is very difficult due to hardness and adhesiveness of chestnut skin. The peeling process of chestnut was operated by manual work and the performance of chestnut peeling machine is very low. The purpose of this study is to develope the prototype of new chestnut peeling system. The hardness of chestnuts was tested with six different drying conditions and its range was from 949$g/mm^2$ to 2, 149$g/mm^2$. The hardness of chestnuts was decresed gradually during the drying process. The chestnut peeling Process includes sorting, storage, drying, outer skin cutting, flame peeling, continuous frictional skin peeling, and inner skin cutting operation. The developed chestnut peeling system consists of outer skin cutter, flame peeler, continuous frictional skin peeler and inner skin cutter. The system can peel domestic chestnuts at 150$kg/hr$ with peeling rate of 78%.

  • PDF

Development of machine learning prediction model for weight loss rate of chestnut (Castanea crenata) according to knife peeling process (밤의 칼날식 박피공정에 따른 머신 러닝 기반 중량감모율 예측 모델 개발)

  • Tae Hyong Kim;Ah-Na Kim;Ki Hyun Kwon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
    • /
    • v.17 no.4
    • /
    • pp.236-244
    • /
    • 2024
  • A representative problem in domestic chestnut industry is the high loss of flesh due to excessive knife peeling in order to increase the peeling rate, resulting in a decrease in production efficiency. In this study, a prediction model for weight loss rate of chestnut by stage of knife peeling process was developed as undergarment study to optimize conditions of the machine. 51 control conditions of the two-stage blade peeler used in the experiment were derived and repeated three times to obtain a total of 153 data. Machine learning(ML) models including artificial neural network (ANN) and random forest (RF) were implemented to predict the weight loss rate by chestnut peel stage (after 1st peeling, 2nd peeling, and after final discharge). The performance of the models were evaluated by calculating the values of coefficient of determination (R), normalized root mean square error (nRMSE), and mean absolute error (MAE). After all peeling stages, RF model have better prediction accuracy with higher R values and low prediction error with lower nRMSE and MAE values, compared to ANN model. The final selected RF prediction model showed excellent performance with insignificant error between the experimental and predicted values. As a result, the proposed model can be useful to set optimum condition of knife peeling for the purpose of minimizing the weight loss of domestic chestnut flesh with maximizing peeling rate.

Effect of Mechanical Peeling Time on Yield and Quality of Paeonia lactiflora Pallas Root (작약근(芍藥根)의 기계박피(機械剝皮) 시간(時間)에 따른 품질(品質) 차이(差異))

  • Kim, Ki-Jae;Park, Chun-Hong;Shin, Jong-Hee;Kim, Se-Jong;Park, So-Deuk;Choe, Boo-Sull
    • Korean Journal of Medicinal Crop Science
    • /
    • v.7 no.1
    • /
    • pp.27-30
    • /
    • 1999
  • This experiment was carried out to determine the adequate machine peeling and retting time of peony roots, which are used as medicinal resources in Korea. When the roots were peeled for $10{\sim}30$ minitues in the peeling machine, the epidermis of root was removed, and higher yield was obtained and paeoniflorin content as compared with roots which were peeled for longer time. The paeoniflorin content of root varied with the different parts of root. The highest content was recorded in the upper part and the lowest in the middle part. The loss of paeoniflorin increased in the roots processed for expanded peeling and retting time. Lightness of peeled root was higher and ${\Delta}\;E$ was lower in the roots which were peeled by machine for longer time.

  • PDF

Development of a Garlic Peeling System Using High-Pressure Water Jets (IV) - Structure and performance of a full-scale system in operation - (습식 마늘박피 시스템 개발 (IV) - 상업용 시스템의 구조와 성능 -)

  • Bae Y. H.;Yang K. W.;Baik S. K.;Kim J.;Chang Y. C.;Lee S. H.
    • Journal of Biosystems Engineering
    • /
    • v.30 no.1 s.108
    • /
    • pp.25-31
    • /
    • 2005
  • There are more than three hundred garlic peeling facilities in Korea and most of them use pressurized air for skin peeling operation. One of the major problems of using air for the peeling operation is the occurrence of excessive bruises on the flesh of peeled garlic which causes easy microbial contamination and shortening of the shelf lift. To reduce the occurrence of bruises during the peeling operation, a new type of garlic peeling system was developed which use pressurized water. In this system, high pressure water jets were used to separate garlic bulbs and to peel the skin of garlic cloves. Six commercial systems of this type had been developed and installed at several locations in Korea. The design and performance of the latest system according to three pressure levels were described in this paper. Peeling efficiency of the system was as high as $64.7\%$ in one cycle of peeling operation by three chambers installed in series. Incorporation of a sorting system based on machine vision and re-circulation of unpeeled and partially-peeled garlic enhanced peeling efficiency by additional $30\%$, resulting in total peeling efficiency of the final products of approximately $95\%$. Peeling capacity of the system was over 400 kg per hour.

Optimum Condition of Pellicle Peeling Using Abrasion Peeling Machine and its Characteristics among Chestnut Varieties (Castanea spp.) (마찰식 박피기를 이용한 밤 과실의 내피박피 최적조건 및 품종간 박피특성)

  • Joo, Sukhyun;Kim, Mahn-Jo;Lee, Uk
    • Journal of Korean Society of Forest Science
    • /
    • v.102 no.1
    • /
    • pp.7-14
    • /
    • 2013
  • This study investigated the optimum condition of abrasion peeling machine and pellicle peeling ability of chestnut (Castanea spp.) varieties for the efficient production of peeled chestnuts. The optimum conditions were 50 minutes peeling time and 27 rpm of drum rotation speed and chestnut pellicle peeling ratio was 89.3%. Among 8 Korean chestnut varieties which were peeled under the optimum condition (27 rpm/50 min), 'Tsukuba (89.3%)', 'Tanzawa (72.2%)' and 'Ishizuchi (70.9%)' showed the highest ratio of pellicle peeling ratio. 'Tsukuba' had the most excellent peeled (grade I) chestnuts (77.3%), followed by 'Ishizuchi (46.7%)', and 'Tanzawa (45.0%)'. Regarding the chestnuts quality for commercialization, 'Tsukuba' had the most excellent peeled chestnuts (90.5%), followed by 'Tanzawa (74.8%)', and 'Ishizuchi (74.3%)'. 'Mipung (37.2%)' had the most broken and injured chestnuts and 'Tsukuba (5.9%)' had the least broken and injured chestnuts. Therefore this study concluded that 'Tsukuba' was the superior variety for producing high value-added processed chestnuts.

Development of the Altari Radish Pre-Processing System for Kimchi Production (IV) - Automation and Evaluation of the Prototype Machine - (김치생산용 알타리무 전처리가공시스템 개발 (IV) - 시작기의 자동화와 평가 -)

  • Min Y.B.;Kim S.T.;Chung T.S.;Kang D.H.;Moon S.W.
    • Journal of Biosystems Engineering
    • /
    • v.31 no.2 s.115
    • /
    • pp.121-127
    • /
    • 2006
  • An Altari radish pre-processing system, which feasible to process automatically such operations as leaf and root tail cutting and root peeling, for kimchi production was accomplished based on the foregone serial studies. In this study, the performances of the developed prototype machine, considered as a commercializing level, were analyzed and evaluated. The prototype machine attached Tiny PLC automatic control system was performed the sequent function as the rate of successful peeling was more than 98% for the Altari radish less than 70 mm diameter of a radish. The operating efficiency of this was 9 see/each, 128 kg/h, and it means as much as $5{\sim}6$ times that of a woman labor's. The sanitation and taste of the mechanized-processed Altari radish kimchi was almost same as that of the handmade. And they were suitable for manufactory of kimchi as the both short term ripening and storing kimchi. Developed machinery with one peeling device and two peeling devices that compared with hand processing, it was analyzed that the break-even yearly working days were 28 days and 19 days, and the break-even yearly processing amount were 28,700 kg, 32,400 kg, respectively.

Development of A Friction Type Garlic Separator (마찰식 박피마늘 선별기 개발)

  • Park, J.B.;Kim, J.T.
    • Journal of Biosystems Engineering
    • /
    • v.19 no.3
    • /
    • pp.185-193
    • /
    • 1994
  • Both the wet and dry types of garlic peeling machines are being presently used in domestic garlic processing factory, but the dry type is more popular than the wet type because of higher peeling efficiency. The peeling efficiency of these machines is estimated 50 to 80%, depending on the difference in garlic varieties, physical properties and moisture content of garlic samples. If the peeling time is increased in order to improve the peeling efficiency, the damage on the surface of peeled garlic and the consumption of electric power are also increased. This study was carried out to solve these problems in garlic peeling operation and to obtain the optimun design factor for the friction type separator. The results are summarized as follows : 1. The average friction coefficients of peeled and unpeeled garlic samples were 0.91 and 0.51. respectively, for the acrylic plate, and 0.96 and 0.51, respectively, for the stainless plate. 2. For the inclined acrylic pipe with the pipe length 90 cm, the inclined angle $39^{\circ}$ and the pipe diameter 45-55 mm, the falling time of peeled garlic samples was 0.2 sec, faster than unpeeled garlic samples. 3. For the inclined stainless pipe with the pipe length 90 cm, the inclined angle $34^{\circ}$, $39^{\circ}$ and the pipe diameter pipe 35 mm, the falling time of peeled garlic samples was 0.7 sec, slower than that with the pipe diameter 47mm. 4. The stainless pipe with the pipe length 80~90 cm, the inclined angle $39^{\circ}{\sim}40^{\circ}$ and the pipe diameter 40~50 mm was the most suitable as the material of friction pipe. 5. Experimental garlic peeling machine is composed of garlic sample feeding device, friction stainless pipe and hopper. The peeling efficiency was 81 to 96%, and the separating capacity, 600 gr/min.

  • PDF

Quilitative certificational plan of shanyao (산약(山藥)의 품질인증(品質認證) 방안(方案))

  • Cho, Eun-Hawn;Roh, Seong-Soo;Kil, Ki-Jeong;Seo, Bu-il;Seo, Young-Bae
    • Journal of Haehwa Medicine
    • /
    • v.13 no.2
    • /
    • pp.187-196
    • /
    • 2004
  • Now many sustitution and false articles is used in korea instead of shanyao. To use shanyao correctly, we will make a quilitative certificational plan of shanyao to investigate all of lieraturea, records and documents. And we could reach conclusions as folloews. 1) Source About a source of shanyao, though korea and china has a each other source, we think there is no problem in use of both. 2) Process In our country producing shanyao as medical use is a 'duanma', we can divide into peeling and non-peeling, drying at bulks and at briquets, steaming shanyao and fresh shanyao. Regardless of existence for peeling and steaming, a distributing shanyao is received a proper judgment. Like this result was expressed by insufficiency of standards about medical components or indicating components. We detected a reminding S02 more than 10 ppm. And this expresses that there ia a problum at a drying method. To suggest proper processing methods, a standard of quility will have to be made which the existence of peeling, difference of quility between 'changma' and 'duanma', drying method and exudation test with cutted thickness are adaptable. Besides, 'maoshanyao' and 'guangshanyao' of china is processed by various methods which decrease a medical effect such as too much soaking shanyao in water, steaming with a sulfur, too much peeling, So we must process shanyao like the next methods. (1) When harvesting, dig deeply not to cut off roots. (2) Not to peel, wash shanyao in a washing machine. (3) Dry to 50-60% degree at sunny place or drying machine. (4) To be easy for drying and exudation, cut off a thick piece with 5 mm (5) Dry perfectly at ding machine. 3) Quality3) Quality (1) Functional standards It is not Proper that 'guangshanyao' is used in china because it has a problem with quility on process of working, If they did not soak shanyao in water or heat with steam, it is the real situation that they cannot cutt off shanyao evenly. In conclusion, shanyao must be heavy, powdery with a perfectly non-peeling surface, section surface is yellow-white color, unequal and has no holes. (2) Physicochemical standards It is the real situation that we can not distinguish into quility of shanyao with established test because various workings which decrease medical effects is used. Therefore we suggest a testing standard of S02 which is used in bleaching. And testing standards relatived with decrease of medical effects must be established at once. It must that Dry on loss is less than 14.0%, content of ash is less than 6.0%. Content of acid-nonsoluble ash is less than 0.5%. Contens of heavy metal has to detect less than 30 ppm and there is no reminding agricultural medince.

  • PDF