• 제목/요약/키워드: Peeling Machine

검색결과 24건 처리시간 0.021초

밤 박피 시스템 개발 (Development of Chestnut Peeling System)

  • 김종훈;박재복;최창현
    • Journal of Biosystems Engineering
    • /
    • 제22권3호
    • /
    • pp.289-294
    • /
    • 1997
  • The chestnut is a well-known and important forest product in Korea. The annual production of chestnut is about 100, 000tons and its cultivating area is 80, 000ha. However, the peeling process of outer and inner skins of chestnut is very difficult due to hardness and adhesiveness of chestnut skin. The peeling process of chestnut was operated by manual work and the performance of chestnut peeling machine is very low. The purpose of this study is to develope the prototype of new chestnut peeling system. The hardness of chestnuts was tested with six different drying conditions and its range was from 949$g/mm^2$ to 2, 149$g/mm^2$. The hardness of chestnuts was decresed gradually during the drying process. The chestnut peeling Process includes sorting, storage, drying, outer skin cutting, flame peeling, continuous frictional skin peeling, and inner skin cutting operation. The developed chestnut peeling system consists of outer skin cutter, flame peeler, continuous frictional skin peeler and inner skin cutter. The system can peel domestic chestnuts at 150$kg/hr$ with peeling rate of 78%.

  • PDF

밤의 칼날식 박피공정에 따른 머신 러닝 기반 중량감모율 예측 모델 개발 (Development of machine learning prediction model for weight loss rate of chestnut (Castanea crenata) according to knife peeling process)

  • 김태형;김아나;권기현
    • 한국정보전자통신기술학회논문지
    • /
    • 제17권4호
    • /
    • pp.236-244
    • /
    • 2024
  • 국내 밤 산업은 박피율을 높이기 위한 목적으로 과도한 칼날박피로 인해 과육 손실이 높아 생산 효율성이 저하되는 문제가 있다. 이에 본 연구에서는 밤 박피 공정의 구동 조건 최적화를 위한 기초 연구로 머신러닝 알고리즘 기반 박피공정 단계별 밤의 중량감모율을 예측할 수 있는 모델을 도출하였다. 6개의 제어조건을 바탕으로 51가지 2단 칼날박피기 실험 세팅 조합을 도출하고 이를 3번씩 반복하여 총 153가지의 데이터를 획득하였다. 인공신경망과 랜덤 포레스트 머신러닝 모델을 이용하여 밤 박피 단계별(1단 박피 후, 2단 박피 후, 최종 배출 후) 중량감모율을 예측하는 머신러닝 모델을 도출하였고, R(coefficient of determiantion), nRMSE(normalized root mean square error), MAE(mean absolute error) 값을 통해 모델의 성능을 평가하였다. 모든 박피 단계에서 인공신경망 모델보다 랜덤 포레스트 모델이 높은 R값으로 우수한 예측 정확도를 가지는 것으로 나타났고, 낮은 nRMSE와 MAE값으로 낮은 예측 오차를 가지는 것으로 나타났다. 최종적으로 랜덤 포래스트 예측 모델이 도출되었으며, 실제로 계측된 중량감모율과 예측한 중량감모율의 오차가 미미함을 확인할 수 있었다. 결과적으로, 도출된 모델은 밤 과육의 중량감모율을 최소화하는 동시에 최대 박피율을 도출할 수 있는 최적 박피공정의 구동 조건을 설정하는 데 활용함으로써, 이를 바탕으로 국내 밤 산업에 이바지 할 수 있을 것으로 예상된다.

작약근(芍藥根)의 기계박피(機械剝皮) 시간(時間)에 따른 품질(品質) 차이(差異) (Effect of Mechanical Peeling Time on Yield and Quality of Paeonia lactiflora Pallas Root)

  • 김기재;박준홍;신종희;김세종;박소득;최부술
    • 한국약용작물학회지
    • /
    • 제7권1호
    • /
    • pp.27-30
    • /
    • 1999
  • 작약 수확후 건조과정중 양질의 약재 생산을 위한 기초자료를 얻고자 뿌리약초 박피기를 이용하여 껍질제거시 박피시간을 달리하여 시험한 결과를 요약하면 다음과 같다. 작약근의 기계박피시 표피 부분만 제거하고 피층부분의 수량손실과 paeoniflirin 함량의 손실을 방지하기 위한 적정 기계박피시간은 1회에 $10{\sim}30$분이 었다. 작약근 부위별 paeoniflorin 함량은 박피시간이 길어질수록 감소하였고, 상위부>하위부>중위부 순으로 노두부분과 인접한 상위부가 가장 높았다. 건조 작약 절단 전에 수처리시 박피 및 수침시간이 길어질수록 paeoniflorin의 유실량이 많았고, 색도 변화는 박피시간이 길어짐에 따라 적갈색의 표피 부분이 제거되어 명도가 증가하고 총 색도가 감소하였다.

  • PDF

습식 마늘박피 시스템 개발 (IV) - 상업용 시스템의 구조와 성능 - (Development of a Garlic Peeling System Using High-Pressure Water Jets (IV) - Structure and performance of a full-scale system in operation -)

  • 배영환;양규원;백성기;김정호;장영창;이수희
    • Journal of Biosystems Engineering
    • /
    • 제30권1호
    • /
    • pp.25-31
    • /
    • 2005
  • There are more than three hundred garlic peeling facilities in Korea and most of them use pressurized air for skin peeling operation. One of the major problems of using air for the peeling operation is the occurrence of excessive bruises on the flesh of peeled garlic which causes easy microbial contamination and shortening of the shelf lift. To reduce the occurrence of bruises during the peeling operation, a new type of garlic peeling system was developed which use pressurized water. In this system, high pressure water jets were used to separate garlic bulbs and to peel the skin of garlic cloves. Six commercial systems of this type had been developed and installed at several locations in Korea. The design and performance of the latest system according to three pressure levels were described in this paper. Peeling efficiency of the system was as high as $64.7\%$ in one cycle of peeling operation by three chambers installed in series. Incorporation of a sorting system based on machine vision and re-circulation of unpeeled and partially-peeled garlic enhanced peeling efficiency by additional $30\%$, resulting in total peeling efficiency of the final products of approximately $95\%$. Peeling capacity of the system was over 400 kg per hour.

마찰식 박피기를 이용한 밤 과실의 내피박피 최적조건 및 품종간 박피특성 (Optimum Condition of Pellicle Peeling Using Abrasion Peeling Machine and its Characteristics among Chestnut Varieties (Castanea spp.))

  • 주석현;김만조;이욱
    • 한국산림과학회지
    • /
    • 제102권1호
    • /
    • pp.7-14
    • /
    • 2013
  • 본 연구는 효율적인 박피 밤 생산을 위한 마찰식 박피기의 최적조건과 품종별 밤 과실의 내피박피성을 구명하고자 실시하였다. 마찰식 박피기의 최적조건은 박피시간 50분, 드럼 회전속도 27 rpm이었으며, 내피박피율도 89.3%로 가장 우수하였다. 최적의 박피조건(27 rpm/50분) 하에서 '축파' 등 8품종에 대한 내피박피율을 조사한 결과, '축파'가 89.3%로 가장 우수하였으며, '단택(72.2%)', '석추(70.9%)' 등의 순인 것으로 나타났다. I등급 밤의 비율은 '축파'가 77.2%로 가장 월등하였으며, '석추(46.7%)', '단택(45.0%)' 등의 순으로 높았다. 상품화 비율도 '축파'가 90.5%로 가장 우수하였으며, '단택(74.8%)', '석추(74.3%)' 등의 순으로 나타났다. 박피 시 과육 파손 및 흠집 발생 비율은 '미풍'이 37.2%로 가장 많은 반면, '축파'는 5.9%로 가장 적어 '축파' 품종이 마찰식 박피기를 활용한 고부가가치 가공 밤 생산을 위한 적합한 품종임을 알 수 있었다.

김치생산용 알타리무 전처리가공시스템 개발 (IV) - 시작기의 자동화와 평가 - (Development of the Altari Radish Pre-Processing System for Kimchi Production (IV) - Automation and Evaluation of the Prototype Machine -)

  • 민영봉;김성태;정태상;강동현;문성원
    • Journal of Biosystems Engineering
    • /
    • 제31권2호
    • /
    • pp.121-127
    • /
    • 2006
  • An Altari radish pre-processing system, which feasible to process automatically such operations as leaf and root tail cutting and root peeling, for kimchi production was accomplished based on the foregone serial studies. In this study, the performances of the developed prototype machine, considered as a commercializing level, were analyzed and evaluated. The prototype machine attached Tiny PLC automatic control system was performed the sequent function as the rate of successful peeling was more than 98% for the Altari radish less than 70 mm diameter of a radish. The operating efficiency of this was 9 see/each, 128 kg/h, and it means as much as $5{\sim}6$ times that of a woman labor's. The sanitation and taste of the mechanized-processed Altari radish kimchi was almost same as that of the handmade. And they were suitable for manufactory of kimchi as the both short term ripening and storing kimchi. Developed machinery with one peeling device and two peeling devices that compared with hand processing, it was analyzed that the break-even yearly working days were 28 days and 19 days, and the break-even yearly processing amount were 28,700 kg, 32,400 kg, respectively.

마찰식 박피마늘 선별기 개발 (Development of A Friction Type Garlic Separator)

  • 박재복;김종태
    • Journal of Biosystems Engineering
    • /
    • 제19권3호
    • /
    • pp.185-193
    • /
    • 1994
  • Both the wet and dry types of garlic peeling machines are being presently used in domestic garlic processing factory, but the dry type is more popular than the wet type because of higher peeling efficiency. The peeling efficiency of these machines is estimated 50 to 80%, depending on the difference in garlic varieties, physical properties and moisture content of garlic samples. If the peeling time is increased in order to improve the peeling efficiency, the damage on the surface of peeled garlic and the consumption of electric power are also increased. This study was carried out to solve these problems in garlic peeling operation and to obtain the optimun design factor for the friction type separator. The results are summarized as follows : 1. The average friction coefficients of peeled and unpeeled garlic samples were 0.91 and 0.51. respectively, for the acrylic plate, and 0.96 and 0.51, respectively, for the stainless plate. 2. For the inclined acrylic pipe with the pipe length 90 cm, the inclined angle $39^{\circ}$ and the pipe diameter 45-55 mm, the falling time of peeled garlic samples was 0.2 sec, faster than unpeeled garlic samples. 3. For the inclined stainless pipe with the pipe length 90 cm, the inclined angle $34^{\circ}$, $39^{\circ}$ and the pipe diameter pipe 35 mm, the falling time of peeled garlic samples was 0.7 sec, slower than that with the pipe diameter 47mm. 4. The stainless pipe with the pipe length 80~90 cm, the inclined angle $39^{\circ}{\sim}40^{\circ}$ and the pipe diameter 40~50 mm was the most suitable as the material of friction pipe. 5. Experimental garlic peeling machine is composed of garlic sample feeding device, friction stainless pipe and hopper. The peeling efficiency was 81 to 96%, and the separating capacity, 600 gr/min.

  • PDF

산약(山藥)의 품질인증(品質認證) 방안(方案) (Quilitative certificational plan of shanyao)

  • 조은환;노성수;길기정;서부일;서영배
    • 혜화의학회지
    • /
    • 제13권2호
    • /
    • pp.187-196
    • /
    • 2004
  • Now many sustitution and false articles is used in korea instead of shanyao. To use shanyao correctly, we will make a quilitative certificational plan of shanyao to investigate all of lieraturea, records and documents. And we could reach conclusions as folloews. 1) Source About a source of shanyao, though korea and china has a each other source, we think there is no problem in use of both. 2) Process In our country producing shanyao as medical use is a 'duanma', we can divide into peeling and non-peeling, drying at bulks and at briquets, steaming shanyao and fresh shanyao. Regardless of existence for peeling and steaming, a distributing shanyao is received a proper judgment. Like this result was expressed by insufficiency of standards about medical components or indicating components. We detected a reminding S02 more than 10 ppm. And this expresses that there ia a problum at a drying method. To suggest proper processing methods, a standard of quility will have to be made which the existence of peeling, difference of quility between 'changma' and 'duanma', drying method and exudation test with cutted thickness are adaptable. Besides, 'maoshanyao' and 'guangshanyao' of china is processed by various methods which decrease a medical effect such as too much soaking shanyao in water, steaming with a sulfur, too much peeling, So we must process shanyao like the next methods. (1) When harvesting, dig deeply not to cut off roots. (2) Not to peel, wash shanyao in a washing machine. (3) Dry to 50-60% degree at sunny place or drying machine. (4) To be easy for drying and exudation, cut off a thick piece with 5 mm (5) Dry perfectly at ding machine. 3) Quality3) Quality (1) Functional standards It is not Proper that 'guangshanyao' is used in china because it has a problem with quility on process of working, If they did not soak shanyao in water or heat with steam, it is the real situation that they cannot cutt off shanyao evenly. In conclusion, shanyao must be heavy, powdery with a perfectly non-peeling surface, section surface is yellow-white color, unequal and has no holes. (2) Physicochemical standards It is the real situation that we can not distinguish into quility of shanyao with established test because various workings which decrease medical effects is used. Therefore we suggest a testing standard of S02 which is used in bleaching. And testing standards relatived with decrease of medical effects must be established at once. It must that Dry on loss is less than 14.0%, content of ash is less than 6.0%. Content of acid-nonsoluble ash is less than 0.5%. Contens of heavy metal has to detect less than 30 ppm and there is no reminding agricultural medince.

  • PDF