• Title/Summary/Keyword: Particulate Composites

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Fabrication of Particulates Reinforced Metal Matrix Composites by Electro-Magnetic Stirring and Reheating Process for Thixoforming (전자기식 교반법을 이용한 입자강화형 금속복합재료의 제조 및 Thixoforming을 위한 재가열 공정)

  • 임해정;강충길;조형호
    • Transactions of Materials Processing
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    • v.9 no.5
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    • pp.494-503
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    • 2000
  • The electro-magnetic stirring and mechanical process were applied to fabricate particulate metal matrix composites(PMMCs) with various particle size. The mechanical test on PMMCs was carried out in order to clarify the effect of 76 heat treatment on tensile behaviors. In order to study the thixoforming of PMMCs, fabricated billet are reheated by using the coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation has been investigated with the calculated solid fraction theory based on a function of matrix alloy and volume fraction of reinforcement.

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Effect of Magnetic Field on the Dielectric Properties $BaTiO_3-MgFe_2O_4$ Composite

  • Tadi, Ravindar;Kim, Yong-Il;Kim, Cheol-Gi;Ryu, Kwon-Sang
    • Proceedings of the Korean Magnestics Society Conference
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    • 2011.06a
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    • pp.93-95
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    • 2011
  • In this study we tried to measure the effect of magnetic field on the dielectric properties of $BaTiO_3-MgFe_2O_4$ soft magnetic composite. Composites with different weight percents of ferroelectric and ferromagnetic phases were subjected to magnetic field in the order of 0 to 450 Oe and the variation of the dielectric properties was observed. The Variation of dielectric polarization was discussed in terms of Maxwell-Wagner type polarization in particulate composites.

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Microstructure and Mechanical Properties of $SiC_p/6061$ Al Composites Fabricated by Indirect Squeeze Casting (간접 용탕단조법에 의하여 제조한 $SiC_p/6061$ Al 복합재료의 조직과 기계적 성질)

  • Seo, Young-Ho;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.18 no.4
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    • pp.373-382
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    • 1998
  • Particulate reinforced aluminum alloys produced by indirect squeeze casting are difficult to shape by cutting or milling. Therefore near net shape forming of complex shapes is of high economic and technical interest. The complex shape products of $SiC_p/6061$ Al composites are fabricated by the melt-stirring and indirect squeeze casting process. The mold temperatures are $200^{\circ}C$ and $300^{\circ}C$ and applied pressures are 70, 100, and 130 MPa. The volume fractions of the reinforcements are in the range of 5 vol% to 15 vol%. The reinforcement dispersion state are observed using on optical microscope. By employing observed results systematically a correlation is demonstrated among the microstructure, particles behavior, mechanical properties and processing parameters for an optimum melt-stirring(compocasting) and indirect squeeze casting process of MMCs. A procedure to establish the optimum squeeze casting of Al-MMCs is proposed.

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Effect of Shearing on Crystallization Behavior of Nylon 6/Silver Nanocomposites (전단조건이 나일론 6/은 나노복합소재의 결정화거동에 미치는 영향)

  • Chae, Dong-Wook;Oh, Seong-Geun;Kim, Byoung-Chul
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.321-324
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    • 2002
  • Recently, organic-inorganic nanocomposites have attracted great interest from researchers since they frequently exhibit unexpected hybrid properties synergistically derived from two components[1]. The addition of highly dispersed inorganic nano-sized fillers permits improvement of certain properties of polymers as compared with conventional particulate composites; increase of modulus and strength, improved barrier properties, increase in solvent and heat resistance, and good optical properties[2]. (omitted)

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Topology Optimization Using Homogenized Material and Penalty Factor (균질재료와 벌칙인자를 이용한 위상 최적설계)

  • 임오강;이진식
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.10a
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    • pp.3-10
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    • 1998
  • Optimization problems may be devided into geometry optimization problems and topology optimization problems. In this paper, a method using tile equivalent material properties prediction techniques of a particulate-reinforced composites is proposed for the topology optimization. This method makes use of penalty factor in order that regions with intermediate value of design variables can be penalized. The computational results being obtained from PLBA algorithm of some values of penalty factor are presented.

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Topology Optimization Using Equivalent Material Properties Prediction Techniques of Particulate-Reinforced Composites (입자보강 복합재료의 등가 재료상수 예측기법을 이용한 위상 최적설계)

  • 임오강;이진식
    • Computational Structural Engineering
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    • v.11 no.4
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    • pp.267-274
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    • 1998
  • 본 연구에서는 기지개와 미시구멍으로 구성된 복합재료에 입자보강 복합재료의 등가 재료상수 예측기법인 평균장 근사이론과 등가원리를 적용하여 위상 최적화에 필요한 등가 재료상수와 설계변수와의 상관관계식을 유도하였다. 또한, 유도된 관계식에 중간값을 갖는 설계변수의 수를 줄이기 위하여 벌칙인자를 도입하였다. 그리고 본 연구의 타당성을 검증하기 위하여 벌칙인자가 도입된 위상 최적화문제를 순차이차계획법인 PLBA 알고리즘을 이용하여 해석하였다.

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Study of transfer film in the sliding of nanoscale CuO-filled and fiber-reinforced polyphenylene sulfide (PPS) composites (CuO nanoparticle 및 fiber 로 구성된 PPS 복합재료의 sliding 조건하의 transfer film 에관한 연구)

  • Cho, Min-Haeng;Bahadur, Shyam;Park, Hye-Young;Kim, Yoon-Jun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.967-972
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    • 2004
  • The role of transfer films formed during sliding of polymer composites against steel counterfaces was studied in terms of the tribological behaviors of composites. Four kinds of composites were included in this study: (1) unfilled PPS, (2) PPS+2%CuO, (3) PPS+2%CuO+5% carbon fiber (CF), and (4) PPS+2%CuO+15%Kevlar. The filler material CuO was in nanoscale particulate form and the reinforcing material was in the form of short fibers. The composites were prepared by compression molding at $310^{\circ}C$ and sliding tests were run in the pin-on-disk sliding configuration. The counterface was made of tool steel hardened to 55-60 HRC and finished to a surface roughness of 0.09-0.10 ${\mu}m$ Ra. Wear tests were run for 6 hrs at the sliding speed of 1 m/s and contact pressure of 0.65 MPa. Transfer films formed on the counterfaces during sliding were investigated using AFM and SEM. The results showed that as the transfer film became smooth and uniform, wear rate decreased. PPS+2%CuO+15%Kevlar composite showed the lowest steady state wear rate in this study and its transfer film showed the smoothest and the most uniform characteristics. The examination of worn surfaces of PPS+2%CuO composite using X-ray area scanning (dot mapping) showed back-transfer of steel counterface material to the polymer pin surface. This behavior is believed to strengthen the polymer pin surface during sliding thereby contributing to the decrease in wear rate.

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A Theoretical Study on Interface Characteristics of SiC Particulate Reinforced Metal Matrix Composite Using Ultrasonics (초음파를 이용한 입자강화 금속복합재료의 계면특성에 관한 이론적 연구)

  • Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.4
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    • pp.9-17
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    • 1994
  • It is well recognized recently that ultrasonic technique is one of the most widely used methods of nondestructive evaluation to characterize material properties of nonconventional engineering materials. Therefore it is very important to understand physical phenomenon on propagation behavior of elastic wave in these materials, which is directly associated with ultrasonic signals in the test. In this study, the theoretical analysis on multi-scattering of harmonic elastic wave due to the particulate with interface between matrix and fiber in metal matrix composites(MMCs) was done on the basis of Lax's quasi-crystalline approximation and extinction theorem. SiC particulate (SiCp) reinforced A16061-T6 composite material was chosen for this analysis. From this analysis, frequency dependences of phase velocity and amplitude attenuation of effective plane wave due to the change of volume fraction of SiC particulate were clearly found. It was also shown that the interface condition between matrix and fiber in MMCs gives a direct effect on the variation of phase velocity of plane wave in MMCs.

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Effective Properties of Multi-layered Multi-functional Composites

  • Kim, Byeong-Chan;Baltazar, Arturo;Kim, Jin-Yeon
    • Advanced Composite Materials
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    • v.18 no.2
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    • pp.153-166
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    • 2009
  • A matrix method for evaluating effective electro-magneto-thermo-elastic properties of a generally anisotropic multilayered composite is presented. Physical variables are categorized into two groups: one that satisfies the continuity across the interface between layers and another that satisfies an average inter-layer compatibility (which is also exact). The coupled electro-magneto-thermo-elastic constitutive equation is accordingly reassembled into submatrices, which leads to the derivation of concise and exact matrix expressions for effective properties of a multilayered composite having the coupled physical effects. Comparing the results for a purely elastic multiplayer with those from other theoretical approaches validates the developed method. Examples are given for a PZT-graphite/epoxy composite and a $BaTiO_3-CoFe_2O_4$ multiplayer which exhibit piezo-thermoelastic and magnetoelectric properties, respectively. The result shows how a strong magnetoelectric effect can be achieved by combining piezoelectric and piezomagnetic materials in a multilayered structure. The magnetoelectric coefficient of the $BaTiO_3-CoFe_2O_4$ multiplayer is compared with those for fibrous and particulate composites fabricated with the same constituents.

Fabrication of $Al_2O_3/Al$ Composites by Pressureless Infiltration Technique (무가압침투법에 의한 $Al_2O_3/Al$ 복합재료의 제조특성)

  • Kim, J.D.;Kim, H.J.;Koh, S.W.
    • Journal of Power System Engineering
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    • v.3 no.2
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    • pp.57-63
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    • 1999
  • The fabrication of $Al_2O_3/Al$ composites by pressureless infiltration technique was made to investigate the effects of processing variables such as content of Mg, processing temperature and time on the infiltration behavior of molten Al and microstructure. When the pure Al was infiltrated into mixtures of Mg and $Al_2O_3$ powder, processing temperature required to spontaneous infiltration was decreased and critical processing temperature and Mg content were $700^{\circ}C$ and 3wt% respectively. The content of Mg was found the most powerful variable for infiltration of molten Al. The infiltration ratio increased with Mg content and processing temperature, however the $Al_2O_3/Al$ composites which were fabricated by high Mg content and processing temperature resulted in non uniform dispersion of $Al_2O_3$ particles by excessive interfacial reaction. XRD pattern indicated that $MgAl_2O_4$ and AIN was observed at the interface of $Al_2O_3$ particles and in the Al matrix as reaction products.

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