• Title/Summary/Keyword: Particle volume fraction

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Effects of Secondary Forming Process on Mechanical Properties of $SiC_p$/Al Composites Fabricated by Squeeze Casting (용탕단조법에 의하여 제조한 $SiC_p$/Al 복합재료의 2차 성형공정이 기계적 성질에 미치는 영향)

  • Seo, Y.H;Kang, C.G
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3474-3490
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    • 1996
  • A metal matrix composites(MMCs) for A16061 reinforced with silicon carbide particles is fabricated by melt-stirring method. The primary products of MMCs billets are prepared by volume fractions 5 vol% to 20 vol% and particle size $13\mu m$ to $22\mu m$.This paper will be made to examine the microstructure and mechanical properties of fabricated $SiC_p$/Al 6061 composite by melt-stirring and squeeze casting method. The MMC billets is extruded at $500^{\circ}C$ under the constant extrusion velocity $V_e$=2mm/min using curved shape die. Extrusion force, particle rearrangement, micro structure and mechanical properties of extruded composites will be investigated. The mechanical properties of primary billets manufactured by melt-stirring and squeeze casting method will be compared with extrusion specimen. The effect of volume fraction and size of the reinforcements will be studied. The increase in uniformity of particle dispersion is the major reason for an improvement in reliability due to hot extrusion with optimal shape die. Experimental Young's modulus and 0.2% offset yield strength for the extruded MMCs will be compared with theretical values calculated by the Eshelby method. A method will be proposed for the prediction of Young's modulus and yield strength in $SiC_p$ reinforced MMCs.

An Experimental Study of Cuttings Transport in Directional Slim Hole Drilling (방향성 소구경 굴착의 입자 이송특성에 관한 연구)

  • Han, Sang-Mok;Kim, Jeong-Hwan;Hwang, Young-Kyu;Woo, Nam-Sub;Kim, Young-Ju
    • Journal of Ocean Engineering and Technology
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    • v.26 no.2
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    • pp.20-25
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    • 2012
  • During drilling, the precipitation velocity of cuttings within an annulus depends on the density and configuration of the cuttings, and on the density, viscosity, and rheological characteristics of the drilling fluid. In directional drilling in particular, it is difficult to adjust and control the cuttings. In contrast to vertical drilling, it is very important to evaluate the flow characteristics of a drilling flow field. However, research on the transfer features of cuttings is inadequate. In this study, in order to identify transfer features of cuttings, an experiment was performed under wide-ranging conditions by constructing a slim hole annulus ($44mm{\times}30mm$) device. In this experiment, the particle volume fraction were influenced by particle size, particle concentration within the flow, pipe rotation, flow volume, and inclination of the annulus. In addition, a mathematical formula for volumetric concentration was deduced and compared to the test results and behavior of cuttings under the other drilling condition was made to be predicted. Therefore, this study can provide meaningful data for vertical and horizontal drilling, and for directional drilling.

Experimental and Computational Studies on Particle Behavior in High Temperature Gas with the Various Temperatures of a Solid Wall (고체의 벽면온도에 따른 고온가스 내의 입자거동에 대한 실험 및 수치해석 연구)

  • Choi, Jae-Hyuk;Lee, Ki-Young;Yoon, Doo-Ho;Yoon, Seok-Hun;Choi, Hyun-Kue;Choi, Soon-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.403-412
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    • 2006
  • The effect of a wall temperature on the soot deposition process from a diffusion flame to a solid wall was investigated in a microgravity environment to attain in-situ observations of the process. The fuel for the flames was an ethylene ($C_2H_4$). The surrounding oxygen concentration was 35% with surrounding air temperatures of $T_a=600K$. In the study, three different wall temperatures. $T_w$=300, 600, 800K, were selected as major test conditions. Laser extinction was adopted to determine the soot volume fraction distribution between the flame and burner wall. The experimental results showed that the maximum soot volume fractions at $T_w$=300, 800 K were $8.8{\times}10^{-6},\;9.2{\times}10^{-6}$, respectively. However, amount of soot deposition on wall surface was decreased because of lower temperature gradient near the wall with increasing wall temperature. A numerical simulation was also performed to understand the motion of soot particles in the flame and the characteristics of the soot deposition to the wall. The results from the numerical simulation successfully predicted the differences in the motion of soot particles by different wall temperature near the burner surface and are in good agreement with observed soot behavior that is, the 'soot line', in microgravity.

Study on Soot Primary Particle Size Measurement in Ethylene Diffusion Flame by Time-Resolved Laser-Induced Incandescence (시분해 레이저 유도 백열법을 이용한 에틸렌 확산 화염에서의 매연 일차입자크기 측정에 관한 연구)

  • Kim Gyu-Bo;Cho Seung-Wan;Lee Jong-Ho;Jeong Dong-Soo;Chang Young-June;Jeon Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.10 s.253
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    • pp.973-981
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    • 2006
  • Recently there is an increasing interest in particulate matter emission because of new emission regulations, health awareness and environmental problems. It requires to improve particulate measurement techniques as well as to reduce soot emissions from combustion systems. As mentioned above, it is demanded that reduction techniques together with measurement techniques of exhausted particulate matters in combustion systems such as vehicles. However, measurement techniques of particulate matters should be prior to reduction techniques of that because it is able to know an increase and a decrease of exhausted particulate matters when measured particulate matters. Therefore, in this study, we report the measurement of soot primary-particle size using time-resolved laser induced incandescence (TIRE-LII) technique in laminar ethylene diffusion flame. As an optical method, laser induced incandescence is one of well known methods to get information for spatial and temporal soot volume fraction and soot primary particle size. Furthermore, TIRE-LII is able to measure soot primary particle size that is decided to solve the decay ate of signal S $(t_1)$ and S $(t_2)$ at two detection time. In laminar ethylene diffusion flame, visual flame height is 40 mm from burner tip and measurement points are height of 15, 20, 27.5, 30 mm above burner tip along radial direction. As increasing the height of the flame from burne. tip, primary particle size was increased to HAB(Height Above Burner tip)=20mm, and then decreased from HAB=27.5 mm to 30 mm. This results show the growth and oxidation processes for soot particles formed by combustion.

ACOUSTIC EMISSION ANALYSIS FOR FRACTURE CHARACTERISTICS OF DENTAL POSTERIOR COMPOSITES (구치부 수복용 복합레진의 파괴특성에 관한 Acoustic Emission 연구)

  • Park, Jin-Hoon;Kim, Kyo-Han
    • Restorative Dentistry and Endodontics
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    • v.17 no.1
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    • pp.153-165
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    • 1992
  • Dental composite resin is a kind of the particle - reinforced composite material, and is widely used in recent dental restoration of anterior and posterior tooth region. The purpose of this study was to investigate the fracture behaviour according to volume fractions and external findings of the filler particles for better interpretation of the fracture characteristics of posterior dental composite resins by analytic method of fracture mechanics. The plane strain fracture toughness($K_{IC}$) and Acoustic Emission were determined with three - point bending test using the single edge notch specimen according to the ASTM - E399, and its analyzed data was compared with filler volume fractions derived from the standard ashing test and scanning electron fractographs of each specimen including the unfilled experimental resin as a control. The results were that the value of fracture toughness of the composite resin material was in the range from 0.85 MPa$\sqrt{m}$ to 1.60 MPa$\sqrt{m}$ and was higher than the value of the unfilled experimental resin, and the fracture behaviours dervied from Acoustic Emission analysis show prominent differences according to the volume fraction and the size of filler particles used in each composite resin. The degree of resistance against crack propagation seems to be increase and the fractographs demonstrate the high degree of surface roughness and irregularity according with the increase of fracture toughness value.

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Elastic Wave Characteristics in Cemented Engineered Soils (고결된 Engineered Soils의 탄성파 특성)

  • Lee, Chang-Ho;Yoon, Hyung-Koo;Lee, Woo-Jin;Lee, Jong-Sub
    • Journal of the Korean Geotechnical Society
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    • v.24 no.2
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    • pp.87-97
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    • 2008
  • Behaviors of cemented engineered soils, composed of rigid sand particle and soft rubber particle, are investigated under $K_o$ condition. The uncemented and cemented specimens are prepared with various sand volume fractions to estimate the effect of the cementation in mixtures. The vertical deformation and elastic wave velocities with vertical stress are measured. The bender elements and PZT sensors are used to measure elastic wave velocities. After cementation, the slope of vertical strain shows bilinear and is similar to that of uncemented specimen after decementation. Normalized vertical strains can be divided into capillary force, cementation, and decementation region. The first deflection of the shear wave in near field matches the first arrival of the primary wave. The elastic wave velocities dramatically increase due to cementation hardening under the fixed vertical stress, and are almost identical with additional stress. After decementation, the elastic wave velocities increase with increase in the vertical stress. The effect of cementation hinders the typical rubber-like, sand-like, and transition behaviors observed in uncemented specimens. Different mechanism can be expected in decementation of the rigid-soft particle mixtures due to the sand fraction. a shape change of individual particles in low sand fraction specimens; a fabric change between particles in high sand fraction specimens. This study suggests that behaviors of cemented engineered soils, composed of rigid-soft particles, are distinguished due to the cementation and decementation from those of uncemented specimens.

Simulation of Bi-dispersed Electrorheological Fluids of Different Particle Sizes by the Extended Maxwell-Wagner Polarization Model (확장된 Maxwell-Wagner 분극 모델에 의한 서로 크기가 다른 입자들로 구성된 이성분계 전기유변 유체의 전산 모사)

  • Kim, Young Dae
    • Korean Chemical Engineering Research
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    • v.60 no.4
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    • pp.613-619
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    • 2022
  • The extended Maxwell-Wagner polarization model is employed to describe the ER(Electrorheological) behavior of bi-dispersed ER suspensions, and solutions to the equation of motion are obtained by dynamic simulation. Under the same particle volume fraction, it is found that the dynamic yield stresses of uniform size suspensions do not depend on the particle size. Compared with uniform size suspensions, the dynamic yield stress is reduced for ER fluids consisting of two kinds of particles with different sizes. Compared with the dynamic yield stress behavior, for ${\dot{\gamma}}^*$≧0.01 the shear stress shows different behaviors depending on the particle sizes and the raio of different size particles. The simulation results show the nonlinear ER behavior (∆𝛕 ∝ En, n ≈ 1.55) of the conducting particle ER suspensions.

EFFECT OF PROCESS VARIABLES ON FRICTION STIRRED MICROSTRUCTURE AND SURFACE HARDNESS OF AZ31 MAGNESIUM ALLOY

  • JAE-YEON KIM;JUNG-WOO HWANG;SEUNG-MI LEE;CHANG-YOUNG HYUN;IK-KEUN PARK;JAI-WON BYEON
    • Archives of Metallurgy and Materials
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    • v.64 no.3
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    • pp.907-911
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    • 2019
  • Effects of various friction stir processing (FSP) variables on the microstructural evolution and microhardness of the AZ31 magnesium alloy were investigated. The processing variables include rotational and travelling speed of the tool, kind of second phase (i.e., diamond, Al2O3, and ZrO2) and groove depth (i.e., volume fraction of second phase). Grain size, distribution of second phase particle, grain texture, and microhardness were analyzed as a function of the FSP process variables. The FSPed AZ31 composites fabricated with a high heat input condition showed the better dispersion of particle without macro defect. For all composite specimens, the grain size decreased and the microhardness increased regardless of the grooved depth compared with that of the FSPed AZ31 without strengthening particle, respectively. For the AZ31/diamond composite having a grain size of about 1 ㎛, microhardness (i.e., about 108 Hv) was about two times higher than that of the matrix alloy (i.e., about 52 Hv). The effect of second phase particle on retardation of grain growth and resulting hardness increase was discussed.

Reheating Process of Metal Matrix Composite for Thixoforming (Thixoforming을 위한 금속복합재료의 재가열 공정)

  • 안성수;강충길;조형호
    • Composites Research
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    • v.13 no.4
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    • pp.19-32
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    • 2000
  • The fabrication process of particulate metal matrix composites(PMMCs) with homogeneous distribution of reinforcement and reheating for thixoforming has been studied. Both of eletro-magnetic stirring and mechanical stirring were used to fabricate particulate metal matrix composites(PMMCs) for variation of particle size. The electrical and mechanical processing conditions for fabricating PMMCs are also suggested. For thixoforming of PMMCs, fabricated bi1lets are reheated by using the designed optimal coil with as function of length between PMMC billet and coil surface, and coil diameter and billet. The effect of reinforcement distribution according to variation of billet temperature were investigated with solid fraction theory with a function of matrix alloy and volume fraction of reinforcement.

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Settling of SiC Particlesin the Al-Si/${SiC}_{p}$ Composite Melts (Al-Si/$\{SiC}_{p}$ 복합재료 용탕에서 SiC 입자의 침강)

  • Kim, Jong-Chan;Gwon, Hyeok-Mu
    • Korean Journal of Materials Research
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    • v.7 no.2
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    • pp.145-151
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    • 1997
  • Remelting of $A-Si/SiC_{p}$ composites followed by isothermal holding and solidification, leads ro the settling of Sic particles to the bottom of the mold. With the isothermal holding time for molten $A-Si/SiC_{p}$ composites. the particle free zone increases rapidly up to approximately first 30 minutes of the holding time. Experimental resulls of the particle settling confirm that the larger SIC particles sink faster tlun the sniiller particles. An increase in volume fraction of Sic particles decreases the setrling velocity of the particles.

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