• Title/Summary/Keyword: Particle crushing

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Analysis of Crushing/Classification Process for Recovery of Black Mass from Li-ion Battery and Mathematical Modeling of Mixed Materials (폐배터리 블랙 매스(black mass) 회수를 위한 파쇄/분급 공정 분석 및 2종 혼합물의 수학적 분쇄 모델링)

  • Kwanho Kim;Hoon Lee
    • Resources Recycling
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    • v.31 no.6
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    • pp.81-91
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    • 2022
  • The use of lithium-ion batteries increases significantly with the rapid spread of electronic devices and electric vehicle and thereby an increase in the amount of waste batteries is expected in the near future. Therefore, studies are continuously being conducted to recover various resources of cathode active material (Ni, Co, Mn, Li) from waste battery. In order to recover the cathode active material, black mass is generally recovered from waste battery. The general process of recovering black mass is a waste battery collection - discharge - dismantling - crushing - classification process. This study focus on the crushing/classification process among the processes. Specifically, the particle size distribution of various samples at each crushing/classification step were evaluated, and the particle shape of each particle fraction was analyzed with a microscope and SEM (Scanning Electron Microscopy)-EDS(Energy Dispersive Spectrometer). As a result, among the black mass particle, fine particle less than 74 ㎛ was the mixture of cathode and anode active material which are properly liberated from the current metals. However, coarse particle larger than 100 ㎛ was present in a form in which the current metal and active material were combined. In addition, this study developed a PBM(Population Balance Model) system that can simulate two-species mixture sample with two different crushing properties. Using developed model, the breakage parameters of two species was derived and predictive performance of breakage distribution was verified.

Influence of Water on Compression Characteristic of Decomposed Granite Soil Based on Single Particle Crushing Strength (단입자파쇄강도에 기초한 화강풍화토의 압축특성에 미치는 수분의 영향)

  • Ham, Tae-Gew;Kim, Uk-Gie
    • Journal of the Korean Geotechnical Society
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    • v.24 no.11
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    • pp.101-109
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    • 2008
  • In order to investigate the influence of the water on compression characteristic of decomposed granite soils, a single particle crushing test and one-dimensional compression tests were carried out on three decomposed granite soils and Silica sand. The initial fracture strength for single particle reduced and variability of the strength increases due to weakening by existing water. Moreover, it was recognized that one-dimensional compression characteristic was related to the initial fracture strength characteristic, and the initial fracture strength also has the effect of weathering.

Crushing Characteristics of Single Particle of Recycled Aggregate from Waste Concrete (폐콘크리트 순환골재의 단입자 파쇄 특성)

  • Park, Sung-Sik;Kim, Sang-Jung;Moon, Hong-Duk
    • Journal of the Korean Geotechnical Society
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    • v.32 no.12
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    • pp.23-32
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    • 2016
  • A single particle crushing test was carried out for recycled aggregates from waste concrete while demolishing various structures. When the recycled aggregates were used for backfill or road subbase materials, load-displacement and crushing characteristics were analyzed. The recycled aggregates with hydrates and aggregates were sorted into 40 mm size (75-40 mm) and 20 mm size (40-20 mm). At initial loading, their irregular surface was closed to and then crushed by loading plate. Such first crushing stage was called 'Surface crushing'. Further loading, some hydrate was crushed and detached from aggregate, and such process repeated several times. This state is called 'hydrate crushing'. The final state is called 'aggregate crushing' in which aggregate crushed and following load suddenly dropped down. As the load increased, such crushing cycle is repeated several times. The shapes of aggregates are round or square, and triangle or long shaped. Depending on their shapes and surface conditions, they crushed in different ways. The 63% of aggregates showed more than 50% load reduction due to aggregate crushing. The 90% load reduction occurred at 15% of aggregates. The 40 mm aggregate crushed at maximum load between 3.05-4.38 kN and 70% of crushed aggregates were less than 20 mm.

Confirmation of particle crushing on the vibrating table test of artificial sand (인공모래에 대한 진동대 시험시 입자파쇄 현상 확인)

  • Cho, Yong-Soon;Kim, Rae-Hyun;Kim, Jae-Jung;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1391-1398
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    • 2009
  • The vibrating table method is widely used to estimate the minimum void ratio $e_{min}$. The existing method recommended in ASTM and KS F, however, can not consider the particle crushing during the vibrating table test. In this study, the particle cursing phenomenon was investigated by comparing vibrating table test with pluviation method using artificial sand (K-7). Vibrating table test for the artificial sand was confirmed which can crush of particle during the test. This study demonstrates that vibrating table test is an ineffective method to produce the more reliable $e_{min}$ of artificial sand.

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Effect of fines on the compression behaviour of poorly graded silica sand

  • Hyodo, Masayuki;Wu, Yang;Kajiyama, Shintaro;Nakata, Yukio;Yoshimoto, Norimasa
    • Geomechanics and Engineering
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    • v.12 no.1
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    • pp.127-138
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    • 2017
  • A series of high-pressure isotropic compression tests were performed on four types of poorly graded silica sand that were artificially prepared based on representative grading curves and similar mineralogy composition of seabed sediment containing different fines contents existing in the Nankai Trough. The addition of fines steepens the initial compression path and increases the decrement of the void ratio after loading. The transitional behaviour of the poorly graded sand with a larger amount of fines content was identified. The slope of the normal compression line shows a slight decreasing tendency with the level of fines content. The bulk modulus of silica sand with fines was lower when compared with the published results of silica sand without fines. A small amount of particle crushing of the four types of poorly graded sand with variable fines content levels was noticed, and the results indicated that the degree of particle crushing tended to decrease as the fines content increased.

Characteristics Studies of Waste Tire Rubber Powders using the Different Grinding Methods (분쇄 방식에 따른 폐타이어 고무분말의 특성 연구)

  • Park, Jong-Moon;An, Ju-Young;Bang, Daesuk;Kim, Bong-Seok;Oh, Myung-Hoon
    • Resources Recycling
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    • v.23 no.3
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    • pp.44-50
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    • 2014
  • In this study, a method of shear crushing and a two-stage disk mill were introduced to grind the waste tire powder. Rubber chips with various size were obtained during the crushing or grinding step. The two-stage disk mill was composed of two drum-type blades rotating at various speed and in opposite directions. Therefore, more roughly surfaced particles of micronized waste tire powder were obtained using shear crushing rather than using conventional cutting crushing. In this study, the shape of shear-crushed waste tire particles was compared with conventional cutting crushing particles by scanning electron microscope. In addition, the particle size analyzer was employed to determine the appropriate particle size of waste ground tire powders obtained in this study.

A Study on the Compression Characteristics of Decomposed Granite Soil Based on Single Particle Crushing Property (단입자파쇄특성에 기초한 화강풍화토의 압축특성에 관한 연구)

  • 함태규;조용성;김유성
    • Journal of the Korean Geotechnical Society
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    • v.20 no.8
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    • pp.103-111
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    • 2004
  • There are some problems in evaluating the bearing capacity of decomposed granite soils by general equations on account of their inherent compressibility and crushability. In order to investigate this kind of the engineering characteristics on decomposed granite soils in detail, it is necessary to how the micro property of the single particle composing the granite soils, and then the relevance to the macro characteristics of the soils has to be cleared. The reason why the single particle properties are not studied is first the difficulty to find out some regulating parameters, and secondly little understanding of its significance. Furthermore, the water in the decomposed granite soils accelerates the particle crushing. Consequently, increasing of compressibility and decreasing of shear strength would occur. Actually, when the ground settlement is a big issue in the embanked ground using the decomposed granite soils, the sensitive change of compressibility due to the change of water content in the ground becomes conspicuous. In this study, the single particle strength characteristics are studied and microscopic particle shape analyses are performed. In addition the compressibility of the decomposed granite soils and water content effect on the compressibility are analysed based on the test results.

Analysis of Measured Vibration Data due to Rock Blasting and Crushing (암반발파 및 파쇄로 인한 진동값 측정과 분석)

  • Moon, Ka-Eun;Rhim, Hong-Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.177-178
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    • 2015
  • Various vibration caused by construction vehicles and equipment movement, rock blasting, and crushing obstacle occurs inevitably in construction sites. In this study, we measured the impact of vibration by blasting rock at construction sites, rock crushing, concrete crushing. The measuring instrument was installed in adjacent buildings and observed that blasting vibration differs depending on the charge weight, blasting distance, and the measuring position. The observation was maintained by allowable peak particle velocity standard according to each standards and references.

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Experimental & computational study on fly ash and kaolin based synthetic lightweight aggregate

  • Ipek, Suleyman;Mermerdas, Kasim
    • Computers and Concrete
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    • v.26 no.4
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    • pp.327-342
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    • 2020
  • The objective of this study is to manufacture environmentally-friendly synthetic lightweight aggregates that may be used in the structural lightweight concrete production. The cold-bonding pelletization process has been used in the agglomeration of the pozzolanic materials to achieve these synthetic lightweight aggregates. In this context, it was aimed to recycle the waste fly ash by employing it in the manufacturing process as the major cementitious component. According to the well-known facts reported in the literature, it is stated that the main disadvantage of the synthetic lightweight aggregate produced by applying the cold-bonding pelletization technique to the pozzolanic materials is that it has a lower strength in comparison with the natural aggregate. Therefore, in this study, the metakaolin made of high purity kaolin and calcined kaolin obtained from impure kaolin have been employed at particular contents in the synthetic lightweight aggregate manufacturing as a cementitious material to enhance the particle crushing strength. Additionally, to propose a curing condition for practical attempts, different curing conditions were designated and their influences on the characteristics of the synthetic lightweight aggregates were investigated. Three substantial features of the aggregates, specific gravity, water absorption capacity, and particle crushing strength, were measured at the end of 28-day adopted curing conditions. Observed that the incorporation of thermally treated kaolin significantly influenced the crushing strength and water absorption of the aggregates. The statistical evaluation indicated that the investigated properties of the synthetic lightweight aggregate were affected by the thermally treated kaolin content more than the kaoline type and curing regime. Utilizing the thermally treated kaolin in the synthetic aggregate manufacturing lead to a more than 40% increase in the crushing strength of the pellets in all curing regimes. Moreover, two numerical formulations having high estimation capacity have been developed to predict the crushing strength of such types of aggregates by using soft-computing techniques: gene expression programming and artificial neural networks. The R-squared values, indicating the estimation performance of the models, of approximately 0.97 and 0.98 were achieved for the numerical formulations generated by using gene expression programming and artificial neural networks techniques, respectively.

Properties of Normal-Strength Mortar Containing Coarsely-Crushed Bottom Ash Considering Standard Particle Size Distribution of Fine Aggregate (잔골재 표준입도를 고려하여 조파쇄 바텀애시를 혼입한 일반강도 모르타르의 성능)

  • Kim, Hyeong-Ki
    • Journal of the Korea Concrete Institute
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    • v.27 no.5
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    • pp.531-539
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    • 2015
  • Properties of normal-strength mortar containing coarsely-crushed coal bottom ash considering standard particle size distribution of fine aggregate were investigated. Mortar containing raw bottom ash was applied as a reference. By crushing the bottom ash with a particle size larger than fine binder but smaller than fine aggregates, i.e., coarse-crushing, water absorption and specific gravity of the particles could be controlled as similar levels to those of natural fine aggregates. Workability and strength of the mortar were not changed and even increased when the coarsely-crushed bottom ash was added considering standard particle size distribution in Standard Specification for Concrete, while those were decreased when raw bottom ash was added without any treatment. When a replacement ratio of coarsely-crushed bottom ash was less than 30 vol.%, there were no significant decrease in dynamic modulus of elasticity and dry shrinkage of the mortar.