• Design & Manufacturing
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• 제2권4호
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• pp.37-43
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• 2008

Supplementary features in injection molded products, which are boss, rib and snap fit, are mainly located in the products. These features might make molding flow improper in injection processing and consequently give rise to some of molding troubles such as short shot and hesitation. The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the closed boss height. The volumetric shrinkage is affected by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase flow rate to a boss part and causes the sink mark depth to increase. As the molding thickness and the closed boss height in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink marks generated in the boss part of injection molded products.

• 소성∙가공
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• 제16권1호
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• pp.36-41
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• 2007

Thermoplastic elastomer(TPE) can be recycled and molded such as commercial thermoplastic. Therefore TPE has being widely applied on automobile, household and etc. in these days. This study shows the variation of mechanical properties and shrinkage on TPE moldings for variation of injection molding conditions such as injection pressure, holding pressure, melt temperature, mold temperature and etc. Mechanical properties in relation to tensile strength, hardness and shrinkage in connection with precision dimension of part are investigated. The tensile strength and shrinkage of the experimental TPEs are mainly influenced by injection pressure and melt temperature. All injection molding conditions scarcely affect on hardness. To verify the variation of tensile strength and shrinkage, morphology of TPE molding was scanned by the SEM. The morphology showed that as the melt temperature increased, the rubber particles on the TPE became smaller and widely were dispersed. This behavior of rubber particles influenced on the increase of tensile strength.

• 한국산학기술학회논문지
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• 제16권5호
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• pp.3535-3541
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• 2015

본 연구에서는 콘크리트의 건조수축을 저감하기 위한 연구의 일환으로 분말형 수축저감제와 플라이애쉬를 활용한 콘크리트의 건조수축 특성에 관한 일련의 실험을 수행하였다. 수축저감제와 플라이애쉬로 각각 2% 및 20%씩 시멘트를 대체한 배합에 대해, 강도 실험과 수축실험을 실시하였다. 역학적 특성은 목표 강도를 획득하는 것으로 확인되었고, 비구속 수축실험 결과 수축저감제가 약 $200{\mu}{\varepsilon}$의 건조수축 감소 효과를 발생시키는 것으로 나타났다. 링테스트에서는 수축저감제를 적용한 배합은 인장크리프 효과로 인해 균열 발생시기가 약 2배 정도 증가하였다.

• 콘크리트학회논문집
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• 제14권5호
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• pp.726-733
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• 2002

수축대는 큰 부재를 공사기간 중 일정기각 동안 몇 개의 부분으로 나누어 부재내의 인장 응력을 유발시키지 않으면서 상당량의 건조수축이 발생하도록 하여 건조수축으로 인한 응력을 감소시키는 역할을 하는 일시적인 조인트이다. 본 연구에서는 시공단계와 크리프에 의한 응력완화 효과를 고려한 건조수축응력해석 방법을 바탕으로 수축대의 효과를 해석할 수 있는 방법을 제안하였다. 제안된 해석방법을 10층 규모의 예제 구조물에 적용하여 얻은 결과는 다음과 같다. 수축대의 응력감소효과는 수축대가 설치된 층에만 적용되며 다른 층 슬래브에는 오히려 건조수축응력을 다소 증가시키게 된다. 수축대의 메움시기 변화에 따른 건조수축응력 감소효과는 콘크리트모델의 건조수축변형량의 시간에 따른 변화와 유사한 양상을 보이고 있으며 수축대를 메우기 전에 발생한 건조수축변형량이 많을수록 수축대의 응력감소효과가 증가한다.

• 한국산학기술학회논문지
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• 제17권4호
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• pp.296-302
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• 2016

콘크리트의 내구성 저하로 인한 균열의 보수 및 보강에 소요되는 비용은 콘크리트 구조물의 유지비용 증대로 연결되어 균열발생 저감에 대한 연구가 요구되고 있다. 특히, 전력공급용 시설인 전력구의 경우 지하 매설물이므로 보수 및 보강은 경제적으로 큰 부담이 된다. 그러므로 지하매설 전력구의 경우 효과적인 균열 저감 방안이 설계 초기단계부터 요구되어진다. 본 연구는 전력구용 저수축 콘크리트 제조를 위한 수축저감제 개발의 일환으로 수축저감제 사용 콘크리트의 초기 강도 개선을 위해 TEA를 검토하였다. 검토결과, TEA를 수축저감제의 3% 사용할 경우 조기 강도가 크게 개선되었으며, 수축저감 효과도 우수한 것으로 확인되었다. 또한, TEA 3 %에 수축저감제 2.0 % 혼합하여 적용하였을 경우 압축강도 특성 및 건조수축 길이변화 실험결과에서 가장 우수한 것으로 나타나 수축저감제로서의 가능성을 확인하였다. 추후 수축저감제의 범용적인 적용성 검토를 위하여 수축저감제의 사용재료 변화 등에 대한 다양한 재료변수 요인 검토를 통하여 수축저감제의 성능 검토가 필요할 것으로 사료된다.

• Computers and Concrete
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• 제5권5호
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• pp.435-448
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• 2008

Self-compacting concrete (SCC), characterized by the high flowability and resistance to segregation, is due to the high amount of paste (including cement and mineral admixtures) in contrast with normal concrete (NC). However, the high amount of paste will limit the volume fractions of coarse aggregate,and reduce the tendency of coarse aggregate to suppress drying shrinkage deformations. For this reason, SCC tends to produce higher values of drying shrinkage than NC for the most part. In order to assess the drying shrinkage of SCC quantitatively for application to offshore caisson foundations, the formulas presented in the literatures (ACI 209 and CEB-FIP) are used to predict the values of drying shrinkage in SCC according to the corresponding mix proportions. Additionally, a finite element (FE) model, which assumes concrete to be a homogeneous and isotropic material and follows the actual size and environmental conditions of the caisson, is utilized to simulate stress distribution situations and deformations in the SCC caisson resulting from the drying shrinkage. The probability of cracking and the behavior of drying shrinkage of the SCC caisson are drawn from the analytic results calculated by the FE model proposed in this paper.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.214-219
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• 2005

Pressure distribution in the cavity during injection molding affects part quality. In this study pressure distributions in the runner, near gate in the cavity, and end of ail in the cavity have been measured using direct pressure sensors for various molding conditions. Molding conditions were injection speed, injection pressure, packing time from filing stage, and packing pressure. Through experiments it was realized that the packing time from filling stage and packing pressure are the dominant factors on the part quality such as part shrinkage. Experimental results have been compared with computer simulations.

• 대한전자공학회논문지
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• 제25권7호
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• pp.767-773
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• 1988

We have proposed a new simple and easy method for the observation of OSF growth and shrinkage. This method is to observe the behavior of OSF in thedamaged region during oxidation as well as annealing process after introducing mechanical damage on the silicon surface by pressure-controllable indentor. The effect of SiO2 layer on the shrinkage of pregrown OSF generated by the proposed method has been investigated using the samples with or without SiO2 layer. From the experimental data, we suggest a model for the shrinkage of OSF, which is based on the recombinaiton mechanism between silicon interstitial and vacancy at the Si-SiO2 interface.

• Computers and Concrete
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• 제6권2호
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• pp.167-185
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• 2009

Reinforced concrete floors constructed between movement restraints often crack seriously due to shrinkage after completion. One common mitigation measure is to construct the concrete floors in stages to allow part of the shrinkage movement to take place before completion. However, shrinkage movement analysis of concrete floors constructed in stages is quite cumbersome, as the structural configuration changes during construction, thus necessitating reanalysis of the partially completed structure at each stage. Herein, a finite element method for shrinkage movement analysis of concrete floors constructed in stages is developed. It analyses the whole structure, including the completed and uncompleted portions, at all stages. The same mesh is used all the time and therefore re-meshing and location matching are no longer necessary. This is achieved by giving negligibly small stiffness to the uncompleted portions, which in reality do not exist yet. In the analysis, the locked-in strains due to increase in elastic modulus as the concrete hardens and the creep of the hardened concrete are taken into account. Most important of all, this method would enable fully automatic shrinkage movement analysis for the purpose of construction control.

• 동력기계공학회지
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• 제2권1호
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• pp.80-85
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• 1998

Engineering plastics have been magnified its usability due to its outstanding mechanic al, electrical and chemical properties, for example, in the area of computer, electricity, electronics, automobile, camera industry. In recent, automobile speedometer system is changing from manual operation to motor operation. All plastic gears inserted by metal shaft are used In motor operated speedometer system. Therefore, in this research, experimental investigation of the shrinkage phenomenon was executed according to various inserted depth and injection conditions. In experiments, the inserted depth was controlled as 30% and 90% of the total thickness of the plastic gear. The main parameters of injection process were selected as injection pressure, holding pressure, melt temperature, injection rate. As main results, free shrinkage rate of the test part is increased about 4 times to restricted shrinkage rate and shrinkage phenomenon against all injection conditions have a trivial effect on the test parts as conventional parts.