• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.255-258
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• 2005

In this study, the effect of heat treatment conditions and deformation temperature on the formability were investigated in warm hydroforming of Al 6061 tube. Full annealing and T6-treatment for heattreatment of Al6061 tube were used in this study. To evaluate the hydroformability, uniaxial tensile test and bulge test were performed between room temperature and $300^{\circ}C$. And measured flow stress was used to simulate the hydroforming of Al 6061. A commercial FEM code, DEFORM2D, was used to calculate the damage and strain variation. The calculated values were efficient to predict the forming limit in hydroforming for real complex shaped part.

• Journal of Powder Materials
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• v.8 no.3
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• pp.179-185
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• 2001

Through the observation of wear scar of two ceramic materials, microstructural wear mechanisms was investigated. As for the $Al_2O_3$-5 vol% SiC nanocomposite, the grain boundary fracture was suppressed by the presence of SiC nano-particles. The intragranular SiC particles have inhibited the extension of plastic deformation through the whole grain. Part of plastic deformation was accommodated around SiC particles, which made a cavity at the interface between SiC and matrix alumina. On the other hand, gas-pressure sintered silicon nitride showed extensive grain boundary fracture due to the thermal fatigue. The lamination of wear scar was initiated by the dissolution of grain boundary phase. These two extreme cases showed the importance of microstructures in wear behavior.

• Journal of the Korean Society of Safety
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• v.20 no.1 s.69
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• pp.7-12
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• 2005

In heavy industrial fields such as power plant and chemical plant, it is often necessary to restore a damaged part of large machinery or structure which is installed in the hazard working place. In this paper, to evaluate the safety of plastic deformed cylindrical beam a finite element technique has been used. The variations of residual stresses on the process of damaging and restoring for surfaces and cross-sections have been examined. The results show that the maximum von Mises stresses occur outer cylinder surfaces of boundary between cylindrical beam support md cylindrical beam when deformation procedure and restoring force is applied. The maximum residual stress remains 158.6MPa in the inner wall and this value correspond to $53\%$ of yield stress then restoration procedure is finished.

• Proceedings of the KSR Conference
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• 1999.05a
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• pp.116-123
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• 1999

A case of the axle gear box which was one of tile power transmission components of high speed train was supported by the bearings installed in axle and the reaction arm connected in bogie frame. Structural analyses of this case were executed for investigation the application of aluminum for weight reduction. The evaluations of the material strength, the thermal strength and deformation, and the stability of natural vibration were carried out according to computer simulation. It was found out that the steel case was safe from the structural failure. For the aluminum case, there was no worry about the vibration resonance and the static failure, but some efforts to reduce tile deformation of the bearing mounting part.

• Journal of Powder Materials
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• v.2 no.1
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• pp.19-28
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• 1995

Powder forging is a combined technology of powder metallurgy and precision hot forging. Recently, the technology is developing rapidly because of its economic merits, especially in automotive part manufacturing. In the present study, the finite element technique was developed to predict density variation during P/M forging and the technique was applied to analysis of forging of a P/M connecting rod. Although deformation mode of the connecting rod was quite complex, several sections were selected and analyzed under an assumption of asymmetric or plane strain deformation. It was found that some modifications were necessary on the cross section of the beam portion. Therefore, the cross section was modified repeatedly until a satisfactory result of the analysis was obtained. On the other hand, no modifications were necessary in the ring and the pin portions. It is anticipated that the developed technique can be used to optimize preform design and manufacturing processes in P/M forging, which are highly critical to produce successful products in practice.

• Journal of Ocean Engineering and Technology
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• v.13 no.2 s.32
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• pp.11-17
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• 1999

The objective of this paper is to introduce very fast but still stable solution using finite element procedures, and it has been used in an iterative mode for product design applications. A lot of numerical techniques have been developed to deal with the material, geometric and boundary condition non-linearities occurred in the stamping process. One of them, the One-Step FEM is very efficient and useful tool for a design and trouble-shooting in various stamping processes. In this method, the mathod, the material is assumed to deform directly from the initial flat blank to the final configuration without any intermediate steps. The formulation is based on the deformation theory of plasticity and the upper bound theorem. As a result of the calculations, the initial blank shape is obtained, together with the material flow, strains and thickness distribution in the part.

• Journal of Mechanical Science and Technology
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• v.20 no.6
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• pp.748-758
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• 2006

In this paper, we have revisited the estimation of the rotational stiffness of sidewall of radial tire and have suggested a new method for evaluation of the rotational stiffness. Since thicknesses, and volume fractions of the constituents of sidewall are varied depending on radial position, the equivalent shear modulus of the sidewall also depends on radial position. For the estimation of rotational stiffness of sidewall's rubber, we have divided its cross-section into sufficient numbers of small parts and have calculated the equivalent shear modulus of each part of sidewall. Using the shear moduli of divided parts, we have obtained the rotational stiffness by employing in-plane shear deformation theory. This method is expected to be a useful tool in tire design since it relates such basic variables to the global stillness of tire. Applying the calculation method to a radial tire of P205/60R15, we have compared its rotational stiffness with experimental one.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.2
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• pp.8-13
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• 2013

This study analyzes about poclain bucket through fatigue durability analysis. Maximum equivalent stress and total deformation are shown at the lower of bucket and edge part respectively. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of -10000Pa to 5000MPa and the amplitude stress of 0 to 6000MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 or 6 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of poclain bucket by investigating prevention and durability against fatigue damage.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.155-158
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• 2005

Precipitates, present in most commercial alloys, can have a strong influence on strength and hardening behavior of a single crystal. The effect of thin precipitates on the anisotropy of initial slip resistance and hardening behavior of crystals is modeled in this article. For the convenience of the computational derivation and implementation, the material formulation is given in the unrelated intermediate configuration mapped by the plastic part of the deformation gradient. Material descriptions for the considered two phased aggregates consisting in lattice hardening as well as isotropic hardening and kinematic hardening are suggested. Numerical simulations of various loading cases are presented to discuss and assess the performance of the suggested model.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.1
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• pp.209-215
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• 2000

Precision forging technology that can control flow velocity of workpiece have been developed to minimize the amounts of machining. To get the uniform rib length, flow velocity distribution is needed to be estimated and controlled. Computer-aided design is known for very effective to estimate the deformation behavior and design the die for controlling the flow velocity. In this study, die design to control the deformation velocity are investigated using the DEFORM-2D about rib-web shape parts. Also we can get uniform rib length by enforcing the back pressure at end section of rib. The applied load of back pressure farming is lower than that of conventional forging. These results are analysed and confirmed by the experiment.