• Title/Summary/Keyword: Part Shrinkage

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A Study on Injection Molding Process and Quality Monitoring by Response Surface Analysis (반응표면 분석법에 의한 사출공정 및 품질 모니터링에 관한 연구)

  • Min, Byeong-Hyeon;Lee, Kyeong-Don;Yu, Byung-Kil
    • IE interfaces
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    • v.9 no.1
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    • pp.13-24
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    • 1996
  • Quality of injection molded parts is dependent on both mold design and processing conditions. From the mold design point of view, an optimal shrinkage should be used to compensate the shrinkage of molded parts. From the processing point of view, it is important to analyze the priority of processing conditions because a number processing conditions affect the quality of molded parts. Processing analysis employing the design of experiment was performed, and the shrinkage of molded part was considered as a characteristic parameter to improve the quality. As the result of the analysis of variance on SN ratio of a characteristic value, injection speed and bolding pressure were selected as two effective process parameters. Regression analysis on shrinkage and processing conditions was carried out, and an optimal processing condition was obtained by the response surface analysis. Shrinkage at the optimal condition could be used to reduce the number of try-cut at the step of mold making. The ranges of indirect control parameter, such as maximum cavity pressure or weight, measured at the optimal processing condition were used for monitoring the quality of molded parts in process.

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An Improvement of the James-Stein Estimator with Some Shrinkage Points using the Stein Variance Estimator

  • Lee, Ki Won;Baek, Hoh Yoo
    • Communications for Statistical Applications and Methods
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    • v.20 no.4
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    • pp.329-337
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    • 2013
  • Consider a p-variate($p{\geq}3$) normal distribution with mean ${\theta}$ and covariance matrix ${\sum}={\sigma}^2{\mathbf{I}}_p$ for any unknown scalar ${\sigma}^2$. In this paper we improve the James-Stein estimator of ${\theta}$ in cases of shrinking toward some vectors using the Stein variance estimator. It is also shown that this domination does not hold for the positive part versions of these estimators.

Thermal Distortion Analysis by Inconel Over-Lay At Circular Moonpool Structures

  • Ha, Yunsok
    • International Journal of Ocean System Engineering
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    • v.3 no.2
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    • pp.95-101
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    • 2013
  • This study is mainly interested in roundness of a circular moonpool structure in FPSO. Because this structure needs abrasion-resistance on inner wall, we should do buttering widely and deeply by using Inconel. But a general buttering can cause a severe distortion at structures. If someone can analyze the roundness by thermal distortion under Inconel over-lay, an erection policy can be established. In this study, shrinkage methodology by designed stress-strain curve was used and the result allowed deciding an appropriate block size.

A Study on the Effects of Filling and Packing Phases on the Injection Modeling (사출성형에 대한 충전과 보압과정의 영향에 관한 연구)

  • 김현필;김용조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.112-118
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    • 2002
  • Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis fur the filling and packing phases. Molding troubles like flow mark, weld line, sink mark, short shot and warpage can be caused by these injection molding process factors. Among them, the short shot was caused by that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition, as the flow rate for the volumetric shrinkage during the frozen phase could not be supplied properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing pressure.

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A Study on the Effects of Filling and Packing Phases on Injection Molding Process (충전과 보압과정이 사출성형공정에 미치는 영향에 관한 연구)

  • 김현필;김용조
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.44-53
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    • 2002
  • Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the filling and packing phases. Molding troubles like flow mark weld line, sink ma가 short shot and warpage car be caused by these injection molding process factors. Among them the short shot was caused by the fact that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition as the flow rate for the volumetric shrinkage during the f개zen phase could not be supplied Properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing Pressure.

Rheological Model of Creep for FCM Bridges Made Use of HPC (국내 FCM교량에 사용되는 고성능 콘크리트의 크리프에 관한 유동학적 모델)

  • 김재기;이주하;윤영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.433-436
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    • 2003
  • This paper proposes rheological creep and shrinkage model of FCM bridges made for HPC about 40Mpa. The proposed model separates time dependent part with characteristic material part and regards main variable as elastic modulus, which represents material characteristic and history. To find parameters of the model, we had creep, shrinkage and basic material tests about four FCM bridges. All specimens were tested with same condition, after 3days, 28days and 90days of curing. Also, exposed condition and closed condition were separately given to compare the data of each bridge. Finally, all creep data of four FCM bridges were compared to proposed rheological model and other proposed world code models, AASHTO, ACI, CEB-FIP, JSCE and etc.

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A Study on Warpage of Injection molded Fiber Reinforced Plastic Composities (사출성형된 섬유강화 플라스틱 복합재의 뒤틀림에 관한 연구(이론과 실험 결과의 비교))

  • 조선형
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.136-142
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    • 1999
  • The injection molded part shrinks in the process of solidification by the amount of the coefficient of linear thermal expansion multiplied by the temperature difference between the coefficient of linear thermal expansion multiplied by the temperature difference between the room temperature and the temperature at which the solid structure is formed in the mold And it is called warpage for this type of deformation that shrinkage are not uniform throughout the injection molded part. To predict warpage phenomena in the articles the results obtained theoretically from the change of mold temperature fiber content of composites have been compared with exsperimental results.

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Solidifications Simulation of Gray Iron Sheave Product with Consideration of Graphite Precipitation (흑연정출을 고려한 회주철제 시브제품의 응고해석)

  • Ryu, Seong-Gon
    • Korean Journal of Materials Research
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    • v.9 no.2
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    • pp.139-143
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    • 1999
  • Solidification simulation of gray cast iron sheave product was conducted with the consideration of graphite precipitation during solidification, and of casting processes such as post-inoculation method, treatment and rate, the result of which was aimed to be adopted in the field. In risering design(I), shrinkage cavities were predicted to occur in the part below the risers and center part of the product. While the former defect was considered to be due to the solidification behaviour of riser neck, the latter was due to the feeding channel. In design(II), the length of the riser neck was reduced and one top open riser was attached in the center of the product to prevent the formation of shrinkage cavities, whereby defect-free product was produced.

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Hydromechanical behavior of a natural swelling soil of Boumagueur region (east of Algeria)

  • Mebarki, Mehdi;Kareche, Toufik;Derfouf, Feth-Ellah Mounir;Taibi, Said;Abou-bekr, Nabil
    • Geomechanics and Engineering
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    • v.17 no.1
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    • pp.69-79
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    • 2019
  • This work presents an experimental study of the hydromechanical behavior of a natural swelling soil taken from Boumagueur region east of Algeria. Several pathological cases due to the soil shrinkage / swelling phenomenon were detected in this area. In a first part, the hydric behavior on drying-wetting paths was made, using the osmotic technics and saturated salts solutions to control suction. In The second part, using a new osmotic oedometer, the coupled behavior as a function of applied stresses and suction was investigated. It was shown that soil compressibility parameters was influenced by suction variations that an increase in suction is followed by a decrease in the virgin compression slope. On the other hand, the unloading slope of the oedometric curves was not obviously affected by the imposed suction. The decrease in suction strongly influences the apparent preconsolidation pressure, ie during swelling of the samples after wetting.

A Foundamental Study on the Solvent Dyeing Part 1. Change of PET Substrate Treated with Water, TCE and Water/TCE Emulsion. (용제염색에 관한 기초적 연구 제일보 물, TCE 및 물/TCE 처리에 의한 PET 기질의 변화)

  • Chung Doo Jin
    • Journal of the Korean Society of Clothing and Textiles
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    • v.2 no.2
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    • pp.245-252
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    • 1978
  • In order to obtain some information for solvent dyeing, polyethylene terephthalate (PET) was treated with water, tetrachloroethylene yarn (TCE), and water/TCE emulsion for three hours at the temperatures from $40^{\circ}$ to $140^{\circ}C$. The change of fine structure of substratum by measuring the shrinkage, the degree of crystallinity, the stress relacxation modulus and Young's modulus. The P.E.T. film was also treated in water (at $140^{\circ}C$) for 4 hours to stabilize the substratum. By means of film roll cyliderical method, the Disperse Blue 27 was diffused. Then, calculated the diffusion coefficient and examined the application of WLF equation. However, the temperature dependence of the shrinkage could be explain with WLF equation, the diffusion coefficient couldn't be applied the WLF equation when the substratum was stabilized. From the result, the effects on shrinkage were in the order of water

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