• 제목/요약/키워드: Part Dimension

검색결과 465건 처리시간 0.027초

단조기어 정밀도 향상을 위한 연구 (A Study to improve dimensional accuracy of forged gear)

  • 이영선;정택우;이정환;조종래;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.129-134
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    • 2009
  • The dimension of forged part is different from that of die. Therefore, a more precise die dimension is necessarys to produce the precise part, considering the dimensional changes from forging die to final part. In this paper, both experimental and FEM analysis are performed to investigate the effect of several features including die dimension at each forging step and heat-treatment on final part accuracy in the closed-die upsetting. The dimension of forged part is checked at each stage as machined die, cold forged, and post-heat-treatment steps. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the DEFORM-$2D^{TM}$. The effect of residual stress after heat-treatment on forged part could be considered successfully by using DEFOAM-$HT^{TM}$.

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FE TECHNIQUES TO IMPROVE PREDICTION ACCURACY OF DIMENSION FOR COLD FORGED PART

  • Lee Y.S.;Lee J.H.;Kwon Y.N.;Ishikawa T.
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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    • pp.26-30
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    • 2003
  • Since the dimension of cold forged part is larger than the cavity size of forging die, the difference results from the various features, such as, the elastic characteristics of die and workpiece, thermal influences, and machine-elasticity. All of these factors should be considered to get more accurate prediction of the dimension of forged part. In this paper, severe FE techniques are proposed to improve the prediction accuracy of dimension for cold forged part. To validate the importance of the above mentioned factors, and the estimated results are compared with the experimental results. The used model is a closed die upsetting of cylindrical billet. The calculated dimensions are well coincided with .the measured values based on the proposed techniques. The proposed techniques have put two simple but important points into Fe simulation. One is the separation of forging stages into 3 steps, from a loading through punch retraction to ejecting stage. The other is the dimensional change, according to the temperature changes due to the deformation. The FE analysis could predict the dimension of cold forged part within the $10{\mu}m$, based on the more realistic consideration.

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냉간 단조품의 치수 정밀 예측을 위한 유한요소해석 기술 (FE techniques for the accurate prediction of part dimension in cold forging)

  • 이영선;권용남;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.29-33
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    • 2003
  • The improvement of dimensional accuracy for forged part is one of major goals in cold forging industry. There are many problems in controlling the dimension only by the trial-and-error, especially for a precision forged gear. A FEM analysis has been used in developing the forging technology. However, FE techniques have to be reconfirmed for predicting accurately the dimension of forged part. In this study, the effects of elastic characteristics and temperature changes are investigated by the comparisons between experimental and FEA in cold forging. When FE models related with elastic characteristics are considered as reality, FE results could predict the part dimension within the range of 10 $\mu\textrm{m}$. And if temperature also is considered really, the predicted dimensions are well coincided with the experimental down to about 5$\mu\textrm{m}$.

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냉간 단조품의 치수 정밀 예측을 위한 유한 요소 해석 기술 (FE Techniques for the Accurate Prediction of Part Dimension in Cold Forging)

  • 이영선;권용남;이정환
    • 소성∙가공
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    • 제13권1호
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    • pp.3-8
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    • 2004
  • The improvement of dimensional accuracy for forged part is one of major goals in cold forging industry. There are many problems in controlling the dimension by the trial-and-error, especially for a precision forged gear. A FEM analysis has been used in developing the forging technology. However, FE techniques have to be reconfirmed for predicting accurately the dimension of forged part. In this study, the effects of elastic characteristics and temperature changes are investigated by the comparisons between experimental and FEA in cold forging. When FE models related with elastic characteristics are considered practically, FE results could predict the part dimension within the range of $10\mu\textrm{m}$. And if thermal effects also are considered additionally, the predicted dimensions are well coincided with the experimental down to about $5\mu\textrm{m}$.

Landmark-based Morphometric and Meristic Analysis of Serranidae

  • Lim, Sang Gu;Jeong, Min Hwan;Kim, Bong Seok;Lee, Tae Ho;Gil, Hyun Woo;Park, In-Seok
    • 한국발생생물학회지:발생과생식
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    • 제20권2호
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    • pp.51-63
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    • 2016
  • The landmark-based morphometric and meristic analysis of the kelp grouper (Epinephelus bruneus), red spotted grouper (E. akaara) and seven-banded grouper (E. septemfasciatus) were performed to compare the differentiation of overall body shape and structure. The measurements of the morphometric dimensions were observed in 25 parts (truss dimension: 16 parts; head part dimension: 9 parts) of 38 morphometric dimensions and also meristic differences observed in 3 parts (dorsal fin, anal fin and caudal fin) of 6 meristic counts (P < 0.05). Observed morphometric characteristics primarily involved in truss and head part dimension, kelp grouper have larger values in caudal part of truss dimension, kelp grouper, red spotted grouper and seven-banded grouper have similar values in pectoral part of truss dimension, in addition to, results of head part dimension showed that red spotted grouper have smaller values in overall dimensions (P < 0.05). As meristic characteristics, kelp grouper have more number of anal fin rays than other fish, red spotted grouper have more number of dorsal soft rays than other fish, and seven spotted grouper have more number of anal soft rays, and caudal fin rays than other fish (P < 0.05). Photographed under the x-ray, kelp grouper have the most curved vertebral column and largest swim bladder than other fishes (P < 0.05). Our results of this study confirmed that 3 subfamily fishes adequately can distinguish with external body shape, and we hope that the results of our study could be used to identify in Serranidae family as taxonomical parameters.

벵에돔, Girella punctata과 긴꼬리벵에돔, G. leonina의 외부계측형질 비교 (Comparison of Morphological Characteristics between Smallscale Blackfish, Girella leonina and Largescale Blackfish, G. punctata)

  • 임상구;정민환;이태호;길현우;박인석
    • 수산해양교육연구
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    • 제28권6호
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    • pp.1848-1857
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    • 2016
  • In order to discriminate the morphologically analogous smallscale blackfish, Girella leonina and largescale blackfish, G. punctata, various methods were used by using biometric and geometric approaches. Morphometric analysis showed considerable 19 differences of total 44 morphometric dimensions: classical dimension 1 part; truss dimension 12 parts; and head part dimension 6 parts (P < 0.05). Some differences of morphological features primarily involved in caudal part of truss dimension. Our results of this study confirmed that two species adequately can distinguish with external body shape, and we hope that the results of our study could be used to identify in Girellidae family as taxonomical parameters.

상변환 응용 경량 Suspension 부품의 정적/동적 유한요소해석 (Static/Dynamic Finite Element Analysis of Lightweight Suspension Part Fabricated by Application of phase Change Process)

  • 이정우;신현기;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.848-851
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    • 2002
  • In the field of automobile industry, lightweight problems are very important in terms of reducing fuel and protecting environment. To satisfy these demands, the attempt to substitute aluminum automobile components for cast steel part has been actively carried out. To fabricate the aluminum automobile suspension part that has the same mechanical properties with cast steel part, design conditions such as shape and dimension of part shall be established. Therefore in this study, shape and dimension conditions of suspension part were proposed. Aluminum automobile suspension part was fabricated by semi-solid die-casting process under the obtained design conditions. Moreover to evaluate the possibility of application to the automobile component, stress and fatigue analysis were performed by using ABAQUS S/W and compared with those of conventional automobile suspension part.

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3차원 영상처리를 이용한 안면마비 평가시스템 개발 (Development of Facial Palsy Grading System with Three Dimensional Image Processing)

  • 장민;신상훈
    • 재활복지공학회논문지
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    • 제9권2호
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    • pp.129-135
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    • 2015
  • 본 연구에서는 3차원 영상처리와 노팅험 스케일을 이용하여 안면마비 평가 시스템을 개발하였다. 시스템은 측정부, 영상처리부, 연산부, 그리고 안면마비 평가 및 출력부로 구성되어 있다. 두 개의 웹캠을 사용하여 안면부의 8곳에 부착된 마커의 3차원 위치를 계산하였으며, 이를 이용하여 노팅험 스케일을 계산하고 화면에 보여준다. 피험자의 자세변화와 측정방식이 노팅험 스케일에 미치는 영향을 조사하였다. 측정방식은 2차원과 3차원을 비교하였으며, 피험자자세는 정면응시와 $11^{\circ}$ 측면응시를 비교하였다. 측면응시한 피험자를 2차원 방식으로 측정한 경우의 오차가 가장 컸다. 3차원 측정방식이 피험자의 자세변화에 따른 오차에 가장 덜 민감하였다.

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냉간단조의 Ejecting 공정이 치수정밀도에 미치는 영향 (Dimensional accuracy and ejecting stage in cold forging)

  • 천세환;이영선;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.338-341
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    • 2004
  • The dimension of forged part is different with the die dimension by the various effects, such as, elastic deformation and thermal effect. And, the difference amounts are not same according to the forging conditions, for example, forging mode, flow stress, etc. Therefore, the use of FEA is effective to predict and update the required die dimension. However, the variables for FE simulation are also as many as variables in the experiment. The variables give very much effect to the accuracy of FE results. At first, the material model is very deeply affected to the estimated dimension of forged part. And the considering of loading and ejecting stages is also important to increase the dimensional accuracy. The experiment and FEA are performed to investigate the dimensional changes and accuracy in cold forging. Two types of upsetting are used to survey the effects of forging mode and stages.

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미세성형품의 정밀 냉간단조시 치수변화 분석 (Dimensional change of micro forged part on precision cold forging)

  • 이명원;이영선;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.254-258
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    • 2008
  • Dimensional accuracy is very important quality in micro forged part, especially on forged part. Dimension of forged part is changed continuously during forging process. Loading, unloading and ejecting stage affects dimensional of the forged tool. The elasto-plastic material model for billet and elastic model for die were used to analyze these changes. At same time, the calculated results were compared and analyzed by the experiment on same conditions. From the experimental and analytical studies, we can calculated the amount of difference between die and forged part, that is 0.49% based on the die dimension. The dimensional change is smaller than that of general sized-forged part,0.6%.

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