• Title/Summary/Keyword: Papermaking starch

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A Study on the Accumulation Phenomena of Oxidized Starch in White Water in Closed Fine Papermaking Process (Part 1) -Effect of Papermaking system closure- (백상지 공정 폐쇄화에 따른 백수 내 산화전분의 축적 현상에 관한 연구 (제1보) -공정 폐쇄화의 영향-)

  • Ahn, Hyun-Kyun;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.15-34
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    • 2004
  • Diverse benefits such as reduction of fresh water consumption and effluent discharge, efficient use of raw materials and energy savings can be obtained by papermaking system closure. Closure of papermaking processes, however, causes many problems including reduction of the efficiency of additives, decrease of retention and dewatering, felt plugging, poor Paper quality, generation of slime and odor, poor vacuum efficiency, etc, and it has been recognized that accumulation of Inorganic and organic substances in the process white water is the prime cause of these problems. Therefore, technological developments for preventing accumulation of these detrimental substances are urgently required for Implementing papermaking system closure. Understanding of the accumulation phenomena of the inorganic and organic substances in the papermaking process white water is prerequisite for papermaking system closure. In this study a process simulation method was used to analyze the accumulation phenomena of anionic starch In the process white water as the closure level of a fine paper making process is increased. A pilot paper machine was used as a model process. Starch adsorption and desorption models were developed based on the concept of starch adsorption ratio, which was not considered in previous studies. Steady state simulation studies were carried out based on this model using a commercial simulator. In steady state simulation, the variation of dissolved starch concentration in each process unit was monitored as a function of white water usage for wire shower. The result of the steady state simulation showed that dissolved starch concentration and its increase ratio in Process units increased as white water usage ratio for wire shower increased.

A Study on the Accumulation Phenomena of Oxidized Starch in White Water of closed Fine Papermaking Process (Part 2) -Effect of broke use ratio and surface sizing pick up- (백상지 공정 폐쇄화에 따른 백수 내 산화전분의 축적 현상에 관한 연구 (제2보) -파지혼합비율 및 표면사이징 픽업량 변화의 영향-)

  • Ahn, Hyun-Kyun;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.35-43
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    • 2004
  • Reduction of fresh water consumption and effluent discharge provide diverse advantages in raw materials and energy savings. Papermaking system closure, however, reduces the efficiency of additives, decreases retention and dewatering, and causes many other Problems in papermaking. Accumulation of inorganic and organic substances in the process white water is the prime cause of these problems. Understanding of the accumulation phenomena of the detrimental substances in the papermaking process is of great importance for papermaking system closure. In this study a process simulation method was employed to analyze the accumulation phenomena of anionic starch in the process white water as the reuse rate of dry broke and pick up of surface sizing agent is increased. Steady state simulation studies were carried out based on the model developed in previous study. The variation of dissolved starch concentration in each process unit was monitored as a function of reuse rate of dry broke and surface sizing agent pick up rate. The result showed that dissolved starch concentration Increased as reuse rate of dry broke and surface sizing agent pick up rate was increased.

Effects of the Contaminants in Papermaking Process Water on Physical Properties of Paper (공정수 내의 오염물질이 종이의 물성에 미치는 영향)

  • 이학래;함충현;이지영
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.1
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    • pp.16-23
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    • 2004
  • Recently the increased concerns about the cost reduction and environmental protection make the paper industry increase the closure level of papermaking system, which results in the buildup of organic and inorganic materials in the papermaking process water. Increase of the system closure causes deterioration of additive performance and provokes diverse problems in papermaking process and product quality. To investigate the effects of process water quality on the physical properties of fine papers handsheets were prepared with process water containing various amounts of inorganic and organic contaminants including calcium or sodium ions and oxidized or cationic starches. Inorgainc and organic materials did not show any significant effect on the physical properties of handsheets. Recycled GCC showed the same trends as inorganic and organic materials. The performance of cationic starch was deteriorated, however, in the recycled white water, which resulted in the reduction of tensile index of handsheets.

Starch-Fatty Complex Modified Filler for Papermaking

  • Yoon, Se-Young;Deng, Yulin
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.79-84
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    • 2006
  • In order to improve filler-fiber bonding in paper, starch-filler composites were prepared by a starch-fatty acid complex formation method. These composites were used as a papermaking filler to improve the physical properties of the paper, filler retention and the sizing effect. The solubility of the starch-fatty acid complex in water at different temperatures was measured. The results indicated that the starch-fatty acid complexes have very low solubility in water below $70^{\circ}C$, which can be easily coated on clay surface to modify clay-fiber bonding ability. The clay-starch composite filled handsheets showed that paper strength could increase more than $100{\sim}200%$ compared to untreated clay. It was found that ZDT of the handsheet decreased as the clay content increased when unmodified clay was used, but it increased when the starch-fatty acid composite modified filler was used. It was also found that the presence of fatty acide in the complex increased the water-repellant property of the handsheet, which can be used to aid in sizing during papermaking. Filler distribution and bonding characteristics between the composite and fiber were investigated using Scanning Electron Microscopy(SEM).

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Exploration of retention system for papermaking system closure (제지공정의 무방류화를 위한 보류시스템 탐색)

  • 이학래;함충현;이지영;황남선;이상길;김종민
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.2
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    • pp.1-7
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    • 2001
  • Use of high yield pulp and recycled fiber as raw materials and water system closure result in higher fines content and buildup of organic and inorganic contaminants in white water. These are detrimental for the effectiveness of chemical additives including retention aids. Thus it is imperative to employ a retention systems that maintains its efficiency in closed papermaking system for reducing fresh water consumption. The performance of four different microparticle retention systems including cationic polyacrylamide (C-PAM)/bentonite, highly charged cationic starch (HCS)/silica, C-PAM/micropolymer, cationic guar gum (CGG)/silica was evaluated and compared at three different levels of papermaking system closure. Buildup of detrimental substances in a closed white water system increased cationic demand and finally reduced the performance of retention systems. Cationic starch and guar gums maintained their effectiveness in retention in closed white water systems contaminated with anionic trashes because of their structural rigidity and hydrogen bonding ability. Particularly, cationic guar gums, due its stiffness of molecular structure, appeared perform better than catinonic starch.

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Reduction of Drying Energy for After Dryers Using Oxidized Starch Ester (산화에스테르전분을 이용한 표면사이징 공정의 건조에너지 저감)

  • Jeong, Young Bin;Lee, Hak Lae;Youn, Hye Jung;Jung, Kwang Ho;Ji, Kyoung Rak;Kim, Young Seok
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.4
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    • pp.9-15
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    • 2013
  • An oxidized starch ester was prepared and used for surface sizing. Esterification of starch decreased both Brookfield viscosity and Brabender viscosity substantially even though the solids level was increased by 2% from 14% to 16%. Surface sizing with the esterified starch gave better performance in tensile strength, stiffness and compressive strength than surface sizing with oxidized starch in the laboratory. Advantages in strength improvement, however, were not obtained when it was applied in commercial papermaking process. This was attributed to the fact that the influence of starch types has been nullified by high pressure penetration that occurs in the commercial papermaking process. Drying energy consumption, however, decreased by 3.3% by substituting the low solids oxidized starch with a high solids starch ester.

Development of Glue for Artifact Conservation Using Papermaking Starch (Part 1) - The Nature and Adhesive Strength of Glues - (제지용 전분을 이용한 문화재 보존용 기능성 풀 개발 (제1보) - 풀의 종류에 따른 접착 특성 -)

  • Yi, Sun-Jo;Choi, Tae-Ho
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.4
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    • pp.44-53
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    • 2014
  • This research were aimed at developing starches which have high preservability and high bonding strength from corn starch, modified cationic and oxidized corn starches, as compared to the fermented wheat starch. On the lining that attaching the base paper on the back of the work with paste, the coating weight was determined by the solid contents of the paste rather than the viscosity of paste. Adhesive strength and stiffness were also determined by the solid contents of the paste. Corn starch had lower solid contents, higher viscosity, and higher adhesive strength than other starches. In the iodine stain to the surface of peeled base paper off, paste deeply penetrated into the traditional Hanji than modern Hanji. And oxidized starch paste deeply penetrated into the paper layer than the cationic starch.

A Study on the Accumulation Phenomena of Oxidized Starch in White Water of Closed Fine Papermaking Process (Part 3) -Effect of white water and broke use ratios on the unsteady state of papermaking process- (백상지 공정 폐쇄화에 따른 백수 내 산화전분의 축적 현상에 관한 연구 ( 제 3 보 ) -백수사용량과 파지첨가량 변화에 따른 공정의 비정상상태 변화 -)

  • Ahn, Hyun-Kyun;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.2 s.115
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    • pp.1-8
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    • 2006
  • In this study a process simulation method was used to analyze the accumulation phenomena of anionic starch in the process white water as the closure level of a fine paper making process is increased. A pilot paper machine was used as a model process. Dynamic simulations of the influence of white water usage ratio and uncoated broke addition ratio on the variation of process variable was monitored as a function of time. Results from the dynamic simulations showed that the volume of reservoirs affected the dynamic behavior of the process. The dynamic behavior of flow rate and dissolved starch concentration in process units were different from each other. The speed of the change of dissolved starch concentration in process units was depend on the starting point of the change of dissolved starch concentration, the length of circulation loop, and the volume of reservoirs.

Retention Efficiency and Flocculation Mechanism of Microparticle Systems Based on Colloidal Silica (콜로이달 실리카에 의한 마이크로 파티클 시스템의 보류 효과 및 응집 기구)

  • 김향수;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.4
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    • pp.7-15
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    • 2002
  • It is of critical importance to understand the characteristics of papermaking additives and their reaction mechanisms to fully utilize the benefits they provide. Among the papermaking additives, retention aids play critical roles in improving productivity, product quality and process economy. Diverse research efforts to understand the reaction mechanisms between cationic polymers and anionic microparticles have been made since microparticle retention systems were introduced into the market. And it is most commonly accepted that flocs formed by the addition of cationic polymers are dispersed by shear force and the broken flocs are reflocculated instantly with the addition of microparticles. There are still many unanswered questions, however, on the reaction phenomena between cationic polymers and anionic microparticles. In this study, several cationic polymers including waxy maize starch, com starch and guar gum were used to investigate their retention efficiency when they were used along with anionic colloidal silica.

Oxidized Acetate Starch as a New Surface Sizing Agent

  • Zhang, Guang-Hua;Lai, Zhi-Chao;Li, Hui;Wang, Zhou-Ni
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.5
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    • pp.1-7
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    • 2009
  • Oxidized acetate starch was synthesized from corn oxidized starch and vinyl acetate. The sizing concentration and degree of substitution of modified starch on surface strength, smoothness and water resistance of the paper have been studied. The results showed that the surface strength, smoothness and other properties of paper sized by oxidized acetate starch is better than that of oxidized starch. When the degree of substitution of modified starch is from 0.04 to 0.14, the properties of paper sized by oxidized acetate starch have been improved more effectively.