• Title/Summary/Keyword: Paper-mill

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Pulverized Coal Injection System Development to Raise Combustion Efficiency of a Blast Furnace (고로미분탄 취입랜스의 연소효율 향상을 위한 노즐 제어의 최적화)

  • Choi, Seung-Hyun;Kwak, Na-Soo;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.690-696
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    • 2009
  • This paper introduces the automatic fine Bituminous Coal injection lance position control method using flame image process. The fine Coal injection lance is used to supply additional heat into the furnace in Mill plant. It injects fine coal into high pressured air flow and produces very heated and high pressured flame. For the such high temperature and pressure, the fine coal injection lance effects not only efficiency of burner but also furnace abrasion. To keep efficient combustion status and to avoid the abrasion, in this paper, the flame is monitored by computer image process. This paper proposes the flame image process method and lance position control according to calculated result for flame image process.

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Studies on Disintegration of Korean Old Corrugated Container(KOCC) Using a Pilot Screen (파일롯 스크린을 활용한 KOCC 해리 효율 연구)

  • Lee, Tai Ju;Nam, Yun Seok;Sim, Jae Min;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.14-22
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    • 2016
  • Pulping is a stage that can change fibrous raw materials into pumpable slurry. Recovered paper can be defibrated to individual fibers by shear stress generated by rotation of a rotor and water. Disintegration of recovered paper is more complicated than that of chemical pulp. When disintegration of recovered paper is poor, screening and cleaning efficiency will be worse and properties of paper will also be deteriorated. Therefore, pulping is an important treatment for improvement of availability of recovered paper and process runnability. In this study, degrees of disintegration of KOCC obtained from a linerboard mill was analyzed with a pilot-scale screen. Flake removal of KOCC slurry was performed by a pilot screen. Simple pumping action gave a positive effect on disintegration of KOCC. After pumping for 10 minutes, paper strength increased without the change of water retention value and fibrillation of KOCC slurry. This phenomena can be explained by modification of hornified surface of KOCC fibers by shear stress generated by pumping. Consequently, disintegration efficiency of KOCC can be enhanced by control of retention time at pulper or an agitation power at chests of papermaking process.

The Future of Paper-Making: New Challenges for Technology

  • Karlsson, Markku;Lindroos, Kaj
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.5
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    • pp.67-71
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    • 2000
  • The history of the paper industry has shown a strong technological evolution which has been an essential factor in achieving low cost, high quality paper products and in sustaining the strength of the industry. In the last decades paper machine development has been rapid. This has helped to establish paper as a "low cost" material. In future, the pressure from the competing media will only accelerate the technological efforts to improve cost and functional'||'&'||'not;ity of paper. In addition, in the future, technological advances will be combined with innovation in busi'||'&'||'not;ness concepts. Certain production methods are likely to be developed which will distribute current process stages outside the paper mill. Papermakers can begin to reduce their invest'||'&'||'not;ment risk by subcontracting large-scale base paper production but taking responsibility for the higher value finishing process stages. Finishing will be more closely integrated with the final use. The role of technology supplier to the paper industry will naturally evolve to reflect all these changes. Metso is already actively collaborating downstream in the different paper-related business chains. This collaboration will be crucial for implementation of new business and technology innovations in P'||'&'||'P industry and Metso will certainly benefit from its catalyst role in this transition.

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Change in the Functional Properties of Mulching Paper by the Addition of Inorganic Materials (무기소재 첨가에 따른 멀칭용지의 기능성 변화)

  • Sung, Yong Joo;Jung, Woong-Gi;Lee, Ji-Young
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.6
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    • pp.64-71
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    • 2013
  • The biodegradable mulching paper could be applied for the environmental friendly agriculture as an alternative to the current vinyl mulching. In order to increase the usability of the mulching paper, the effects of the addition of various inorganic materials on the functionality of the mulching paper were evaluated in terms of practical benefits. The blend of carbonized rice husk powder and perlite resulted in the higher value in the air permeability of the mulching paper, which would be important for the health of plant root. The heat conservative of the mulching paper could be improved by adding the bottom ash or the fly ash because of the pore structure of the ashes. The pH of acidic soil could be neutralized by using the mulching paper containing paper-mill sludge ash or fly ash. The various results showed the addition of the inorganic materials could improve the functional properties of the mulching paper.

Manufacture of Water-Resistant Corrugated Board Boxes for Agricultural Products in the Cold Chain System(III) - Effects of types of base paper and surface treatments on physical properties of the base paper for water resistant corrugated board - (농산물 저온유통용 내수 골판지 상자의 제조(제3보) -원지의 종류와 표면처리 방법에 따른 내수 골판지 원지의 물성-)

  • Jo Jung-Yeon;Min Choon-Ki;Shin Jun-Seop
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.37 no.2 s.110
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    • pp.70-77
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    • 2005
  • For the purpose of developing liner board for water resistant corrugated board in the cold chain system, several types of base paper for corrugated board were purchased from the market and 6 different boards were produced in the mill by applying the chemicals, chosen in the previous studies, on the base paper. Then water-moisture resistance and physical properties of the boards were compared each other. The liner board which is dried at high temperature with pressure by Condebelt (CK paper) showed a superior performance in strength over common liner boards. Strength of the board increased by surface chemical treatment up to $60\%$ of compressive strength and $30\%$ of burst strength. Starch insolubilization with Ammonium Zirconium Carbonate and surface coating with a surface sizing agent and a moisture resistant chemical on CK paper showed the best result. Therefore this method was recommended to produce the outer liner board for water resistant corrugated board.

Effects of PCC Loading at Thick Stock on the Paper Properties (고농도 지료에서의 PCC 충전이 종이 물성에 미치는 영향)

  • Won, Jong-Myoung;Cho, Byoung-Uk;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.4
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    • pp.62-68
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    • 2012
  • This study was carried out to evaluate the effect of PCC loading at thick stock on the physical properties of paper. The effect of starch addition(2, 4 and 6%) and mixing time(5, 10 and 20 min.) on the filler retention and paper properties were investigated. Optimum dosage of cationic starch as a fixing agent was 4%, and mixing time did not showed any significant effect on the filler retention. PCC loading at thick stock was more effective to improve bulk and opacity than PCC loading at thin stock, although their improvement was not so significant. It was also found that the strength properties could be improved by the loading at thick stock. PCC loading method at thick stock could be considered as one of potential approaches for further improving of paper properties, although further research works are required in order to apply the PCC loading at thick stock in the paper mill.

Studies on the recycling of sludge originated from a copy paper mill by calcination (백상지 슬러지의 소성처리에 의한 재활용에 관한 연구)

  • Cho, Jun-Hyung;Choi, Yun-Sung;Park, Kyo-Heoun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.1
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    • pp.1-6
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    • 2010
  • Paper industry in Korea produces 14 million tons of paper and 1.3 million tons of sludge per year. Most of them has been treated by incineration, landfilling or ocean dumping. The sludge recycling to minimize the impact on the environment, so its importance is highlighted. In this study, in order to develop a new way of recycling the sludge, it was calcined and the recycled ash was tried to use as papermaking filler. Concerning the yield of calcium carbonate and the brightness and the rheology of the recycled calcination sludge, the optimum calcination conditions were found to be $600^{\circ}C$ and 12 hours. The sludge ash itself was not suitable for papermaking due to its color and low brightness. Thus the ash from the sludge was first mixed with a commercial filler and then utilized for papermaking. The effect of the increased hardness after high temperature treatment on wire abrasion was confirmed.

The Quantitative Analysis of SB Latex Contents in Coating Color and Coating Layer of Coated Paper Using FT/Raman Spectroscopy (FT/RAman을 이용한 도공액과 도공지의 도공층 내의 SB Latex 정량분석)

  • 이복진;정순기;윤동호;마금자
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.4
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    • pp.16-22
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    • 1999
  • The quantitative analysis of SB latex contents in coating color and coated paper was investigated with FT/Raman spectroscopy. From the measured FT/IR and FT/Ramon spectra, the peaks of coating color were compared with those of each compoents . Calibration curves were obtained by the area of latex peaks and PLS method of QuantIR program. The relation of predicted values in PLS method and actual values in coating mixtures and coating layer was examined. The components of coating layer in coated paper were investigated by EDS , X-mapping and SEM, The contents of latex in z-direction were calculated in the coating layer of unknown coated paper. The latex concentration measurements of Top layer and Pre layer in double coated paper show that each layer has different value. In single coated paper, it is clear that the latex concentration is highest at the surface and decreases with an increase of depth. From those results it is indicated that the latex migrates to the coated surface. The result of this study may be applied to the binder migration study and the quality control in paper mill.

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Instrumental Analysis of Deposits on Paper Machine and Holes/Spots in Paper (제지공정 침착이물질 및 종이내 불순물 성분의 기기분석)

  • Ma, Geum-Ja;Lee, Bok-Jin
    • Applied Chemistry for Engineering
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    • v.9 no.1
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    • pp.135-140
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    • 1998
  • The constituents of deposits on paper machine and holes/spots in paper have been analyzed by a combination of analytical techniques, such as FTIR, Py-GC-MS, and EDS. FTIR spectroscopy was used prior to Py-GC-MS and EDS analysis, as a preliminary analysis. The analysis of organic components was carried out with a pyrolysis unit connected to a GC-MS, and inorganic components in ash were analyzed by SEM equipped with an EDS analyzer after pyrolysis at $590^{\circ}C$. The deposits on the dryer section were complex pitch, which was the mixture of the organic components of fatty acid ester and starch, and the inorganic components of talc, clay, and calcium carbonate. The complex pitch was estimated to come from the coated broke. We knew the deposits on the metering rod of sym-sizer were associated with the interaction of unstable alkyl keten dimer(AKD) and $CaCO_3$. The compositions of holes or spots varied considerably and were associated with chemical interaction within the system. The holes, spots, and blotches in the finished paper were PE and PP from pulp sources, complex pitch that were caused by the interaction of the different additives in the system, polymer such as flexible PVC that was used for the prop of palette, and hot melt as adhesives that came from the inadequate handling of broke. In addition, we identified that poly(caprolactam) which is used for forming fabrics or press felts, could be mixed with the raw materials by accident and results in streaks on coating.

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Production of Environment-Friendly Coated Paper with PCC Manufactured with Emission Gas (배기가스로 제조한 PCC를 이용한 친환경 도공지 제조)

  • Shin, Gil Jae;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.6
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    • pp.36-43
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    • 2013
  • Effects of blending of PCC manufactured with emission gas occurred at mill on the characteristics of coating color, optical and printing properties of coated paper were investigated in order to evaluate the possibility of its use as a raw material for producing environmentally friendly coated paper. Low shear viscosity and water retention value of ground PCC 1(d50 = $6.303{\mu}m$) were higher than those of ground PCC 2(d50 = $3.149{\mu}m$). Ink set properties of ground PCC 1 and ground PCC 2 were inferior to that of PCC 3. Thus, the reducing of particle size was required in order to overcome the inferior ink set properties. Ground PCC 1 had a similar properties to clay, and it showed the possibility that ground PCC 1 could be used to produce matte grade coated papers. However, it was required to improve the stability(particle shape, particle size, and compatibility with chemicals used in coating color formulation) in the case of blending with GCC in order to keep the qualities of coated paper.