• Title/Summary/Keyword: Paper prototyping

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Process developments for direct manufacturing of metallic prototypes (금속시제품의 신속제작을 위한 공정기술개발)

  • 송용억
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.605-609
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    • 1996
  • In order to ensure that the prototype corresponds as closely as possible to the serial part subsequently to be manufactured, the materials used for the prototye should, wherever possible, be identical to those used in production. In case of metallic parts, however, this demand is still not completely fulfilled by the available Rapid Prototyping techniques. Since only conventional manufacturing processes caan currentlybe used to produce metallic prototypes directly, these are extremely cost and labor intensive. For this reason, work is being undertaken worldwide to develop Selective Laser Sintering (referred to SLS) and Laser Generating for direct manufacture of metallic parts. In this paper the results of both process developments are reported. As the present results show, they have great application potentials in prototyping tools, especially molds and dies.

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Benchmark Study of Rapid Prototyping Processes and the Development of Decision-support System to Select Appropriate RP Process and Machine (쾌속조형 공정 비교실험 및 공정 선정에 관한 연구)

  • Yi Il Lang;Chung Il Yong;Choi Byung Wook;Keum Young Tag
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.202-209
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    • 2005
  • In this paper, benchmark tests of Rapid Prototyping(RP) are presented to evaluate characteristics of various RP Systems and Processes, and several decision-support systems are developed to select RP Machine/Process suitable to user's requirements. Results of the RP benchmark tests are applied to the recently developed RP machines for the purpose of analyzing attributes such as dimensional accuracy, surface roughness, build cost, build time, and etc. Decision-making support systems are also developed, which contain not only new LCE (Linear Confidence Equation) algorithm but also modified PRES and MDS algorithm. Those algorithms are proved to be effective in that reasonably acceptable results are obtained on several cases of different inputs.

Experiment of Turbine Blade Hot Forging Process using Model Material and SLA Prototype Die Set (모델재료와 SLA 시금형을 이용한 터빈블레이드 열간단조공정의 모사실험)

  • Park, K.;Shin, M.C.;Yang, D.Y.;Cho, J.R.;Kim, J.S.
    • Transactions of Materials Processing
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    • v.4 no.4
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    • pp.335-344
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    • 1995
  • In this paper, an experimental study of a hot forging process is carried out using plasticine and the die set manufactured with the aid of rapid prototyping. In order to manufacture the die set, Stereolithography Apparatus(SLA) which is most widely used rapid prototyping system is introduced. Turbine blade forging is performed using palsticine and the SLA prototype die set. Through the experiment, it has been shown that SLA prototype is suitable to the die set for the plasticine workpiece, and the formability and the forming load of turbine blade forging are predicted.

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Development of an Expert System for Rapid Prototyping Machine Selection (쾌속조형장비 선정을 위한 전문가시스템 개발)

  • 정일용;이일랑;최병욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.632-635
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    • 2002
  • There are more than five dozen different RP(rapid prototyping) systems in the world and they are fairly expensive. All those systems have different capabilities and requirements in that each of them gives different tolerance, application field and part strength, etc. This situation may cause a problem of selecting an appropriate RP system. This paper presents an expert system, utilizing an algorithm that is composed up of rules to derive recommendations and answers to queries of the RP users. The expert system incorporates RP machines commercially available and adopts multi-selection criteria, namely, machine price, accuracy, build size, adopted process, etc. In the expert system, forward reasoning method is adopted and external spreadsheet for sub-data of the RP systems is used. The rules and knowledge are obtained from interviews and discussions with RP vendors and users, appropriate research publications and other reference materials.

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A Prototyping Method for Kinect Facade Design: Focusing on the Role of BIM and the Interaction between Digital and Analog Models (프로토타이핑 기법에 의한 키네틱 외피의 설계: 디지털-아날로그 모델의 상호작용과 BIM의 역할을 중심으로)

  • Kim, Do-Young;Kim, Sung-Ah
    • Journal of KIBIM
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    • v.5 no.1
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    • pp.16-24
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    • 2015
  • The kinetic façade system is an interactive building envelope which is adaptive to environmental condition by transforming the behaviour of its components. The design process of kinetic façade system calls for a novel approach. It needs to support designers to adopt technologies from multidisciplinary fields such as physical computing and robotics. In this paper, prototyping method is introduced as a useful technique for implementing kinetic façade systems. In order to incorporate prototyping method into architectural design process, two aspects are investigated in digital design studio: (1) The interactions between digital and analogue environments (2) The role of traditional design tools. Furthermore, the role of BIM is investigated by analyzing two aspects.

Determination of Part Orientation and Packing in SLS Process (SLS에서의 자동적인 조형자세 및 배치 결정에 관한 연구)

  • Hur, Sung-Min;Chang, Pok-Keun;Choi, Kyung-Hyun;Lee, Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.139-147
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    • 1999
  • Rapid Prototyping has made a drastic change in all industries which needs to reduce the time for the development of new products. Orientation and packing in rapid prototyping is considered as the most important factors to maximize the utilization of space in the build chamber and reduce build time. However, the decision of these parameter is mainly dependant on the operators's experience. This paper presents the methodology to find the optimal build layout considering an orientation and packing of multiple parts in SLS processing. Each part is represented as a voxel structure to deal with the inefficiency in a bounding box approach. Test results show that the adapted BL algorithm with a genetic algorithm(GA) can be applicable to a real industry.

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A Rapid Packing Algorithm for SLS Rapid Prototyping System (SLS 쾌속조형장치를 위한 고속 패킹 알고리즘 개발)

  • 김부영;김호찬;최홍태;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.561-564
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    • 2002
  • With Rapid Prototyping system, the efficient packing in a fixed work volume reduces build time when multiple parts are built in a process. In this paper, an efficient and rapid packing algorithm is developed for SLS system that has cylindrical workspace. A genetic algorithm is implemented to place as many part as possible in a vat. For fast computation, a collision detection algorithm "k-DOPs Tree" is implemented.

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Application of Delaunay Triangulation on RP (Delaunay삼각형 분할법의 RP에의 응용)

  • 명태식;채희창;김옥현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.35-41
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    • 1999
  • STL which is used in Rapid Prototyping is composed of a lot of triangular facets. The number of triangles and the shapes of these triangles determine the quality of STL. Therefore, proper algorithm is necessary to enhance the quality of triangular patch. In this paper we used the Delaunay triangulation method to apply to following processes. 1) On processing for reducing sharp triangles which cause errors on intersection. 2) On processing for connecting two or more collinear edges. 3) On processing for deleting unnecessarily inserted points in coplanar polygon.

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A Study on Fabrication of Fluidic Devices using Stereolithography Technology (Stereolithography 기술을 이용한 유체소자 제작에 관한 연구)

  • Lee Young Tae;Bae Yong Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.188-195
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    • 2004
  • In this paper, we fabricated fluidic devices like micro-channel, pump, mixer and particular gas separator with the technology of stereolithouaphy using RP(rapid-prototyping). The fabricated fluidic devices are expected to be applied to develop Lab-on-a chip type liquid analyzer. Stereolithography technology seems effective for fabricating MEMS(Micro Electro Mechanical System) with complicated structure because it makes three dimensional fabrication possible but, exclusive devices are needed to be developed fur fabricating even more microscopic MEMS structure.

A Study on the Direct Casting from SLA RP Patterns (SLA 쾌속조형 패턴에 의한 직접 주조에 관한 연구)

  • 이승채;김우순;김동현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.406-410
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    • 2004
  • Rapid prototyping technologies have been widely used to reduce the development cost of new products. Manufacturing industries are nowadays characterized by the flexibility and complexity of products. This to due to the rapid development of manufacturing technology and diverse needs of customers. In this paper, the burning condition for getting casting product of resin pattern have been examined experimentally. In generally, the burning conditions have effect on the casting products. Using the direct casting. we directly producted the jewelry.

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