• Title/Summary/Keyword: Pallets

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Development of Inspect Algorithm for Pallets Using Vision System

  • Lee, Man-Hyung;Hong, Suh-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.101.6-101
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    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the product(bad pallets). An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labeling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets ...

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The performance analysis and the determination of the number of pallets in FMS design (FMS 설계시 성능분석 및 팔렛수 결정에 관한 연구)

  • 강석호;김철영;민학기
    • Journal of the Korean Operations Research and Management Science Society
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    • v.21 no.1
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    • pp.19-30
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    • 1996
  • We formulate the problem and propose a new heuristic method for determining the number of pallets of each type of component parts produced in FMS. The proposed method uses the Schweitzer's mean value analysis algorithm of which robustness and fitness for this problem is shown through simulation experiments. This method finds a better solution more efficiently than Solot's PANORAMA, which is well-known method to determine the number of pallets of FMS.

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불량조사기계가 있는 순환생산시스템의 성능해석 및 최적제어

  • 한만수;임종태
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1024-1027
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    • 1996
  • The cyclic production lines have the first machines starved and the last machine blocked due to the lack or the excess of empty pallets in the feedback buffer. A workpiece in the cyclic production lines is transported on a pallet, and the total sum of pallets in the system does not changed during the system operation time. Therefore, the production rate of the cyclic production lines are dependent on the total number of pallets in the system. In this paper, we suggest the performance analysis method for the cyclic production lines with inspection machines and the optimal total number of pallets in the system that maximizes the production rate of the system. Finally, we validate the suggested methods by simulations.

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Implementation of Image Processing System for the Defect Inspection of Color Polyethylene (칼라팔레트의 불량 식별을 위한 영상처리 시스템 구현)

  • 김경민;박중조;송명현
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.6
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    • pp.1157-1162
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    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the color product.(bad pallets) An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE color pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labelling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets. The labelling algorithm permits to separate all of the connected components appearing on the pallets. Labelling the connected regions of a image is a fundamental computation in image analysis and machine vision, with a large number of application. Also, we suggested vision processing program in window environment. Simulations and experimental results demonstrate the performance of the proposal algorithm.

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Implementation of Vision System for the Defect Inspection of Color Polyethylene (칼라 팔레트의 불량 검사를 위한 비전 시스템 구현)

  • 김경민;강종수;박중조;송명현
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.10a
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    • pp.587-591
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    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the color product.(bad pallets) An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE color pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labelling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets. The labelling algorithm permits to separate all of the connected components appearing on the pallets. Labelling the connected regions of a image is a fundamental computation in image analysis and machine vision, with a large number of application. Also, we suggested vision processing program in window environment. Simulations and experimental results demonstrate the performance of the proposal algorithm.

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An Allocation Problem in a Certain Class of Flexible Manufacturing Systems

  • Kim, Sung-Chul
    • Journal of the Korean Operations Research and Management Science Society
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    • v.13 no.1
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    • pp.24-30
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    • 1988
  • We study the optimal allocation of machines and pallets in a class of manufacturing systems. The FMS is modeled as a closed queueing network with balanced loading of the stations. An Algorithm is developed, which exploits the properties of the throughput function and solves the allocation problem for increasing concave profit and convex cost. We also study the more general case of allocating machines and pallets among a set of FMSs. A dynamic programming approach is developed, which solves the problem with O(M$^{3}$N$^{2}$) operations.

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Pallet Consolidation Problems in Distribution Centers (물류센터의 팔렛합적 문제)

  • Rim, Suk-Chul;Lim, Kyu-Seok
    • Journal of Korean Institute of Industrial Engineers
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    • v.37 no.4
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    • pp.289-296
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    • 2011
  • In most distribution centers, products are received from the suppliers in units of pallet, stored in a rack, moved to the picking area for replenishment, picked according to customer orders, and shipped to customers. In some distribution centers, however, replenishment is made in not a whole pallet but only a portion of a pallet load, mainly due to the limited space in the order-picking area; as a result, partially loaded pallets occupy cells in the rack. As the number of slow-moving items increases, more cells are occupied by partially loaded pallets so that fewer empty cells are available for storing full, incoming pallets. This will necessitate the construction or leasing of additional storage space, which will entail significant cost. As an alternative, we propose pallet consolidation, which involves moving a partial load to another partially-loaded pallet in order to create one empty cell in the rack. In this paper, we define three pallet consolidation problems; formulate each problem as a binary integer programming model; and present heuristic algorithms for the problems. The average performance of each of the proposed heuristics is evaluated using simulation.

A Study on Flexible Pallet Design for Assembly Rationalization (조립합리화를 위한 유연성 있는 Pallet 설계에 관한 연구)

  • Mok, Hak-Soo;Lee, Jae-Man;Yang, Tae-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.75-86
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    • 1999
  • In the assembly system, a pallet plays an important role of transfer and storage. As products become various, many different pallets are also necessary. Since some of them are redundant, a design of pallet with high flexibility is important. This paper suggests design alternatives, in designing pallets with high flexibility. The purpose of this study is to rationalize assembly process of mid-small size products. Every pallet has suitability values depending on characteristic factors of a product, and this value is determined by using AHP (Analytic Hierarchy Process) technique. As the characteristic factors of a product are changed, the suitability value is also changed. Design alternatives can be found by tracing change of the suitability value, which are based on correlation between the characteristic factors of a product and a pallet element.

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