• Title/Summary/Keyword: Pallet Design

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Development of Automatic Wax-Ring Manufacturing System for Silk Coating (섬유코팅용 왁스링 성형을 위한 자동화 시스템 개발)

  • Cho, Young Hak;Maeng, Heeyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.531-536
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    • 2013
  • An automatic wax-ring manufacturing system for silk coating was developed, which consisted of a container, pallet with a cooling part, injection port, and removing device. The removing device is a system to load, lift, and cut the wax-ring, which is widelyused for various silk-coating industrial purposes. A novel removing device equipped with a water cooling circulation system is proposed in this paper. It has the benefit of easy control, as well as the convenience of loading and unloading without the use of other equipment. Three-dimensional modeling techniques were adopted to develop integrated functions for the automatic wax-ring manufacturing system, which made it possible to confirm the smooth integration/interface of each part and the system's interrelations with other manufacturing systems.

A Simulation Evaluation of Aisle Design and Operation Policies for an Automated Storage and Retrieval System with Narrow-/Wide-Width Racks (다품종 조립라인 자동화 물류창고의 이형 랙 배치 및 운영정책 시뮬레이션 평가)

  • Bosung Kim;Jeongtae Park;Soondo Hong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.1
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    • pp.68-75
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    • 2023
  • In an automotive plant, an automated storage and retrieval system (ASRS) synchronizes material handling flows from a part production line to an auto-assembly line. The part production line transfers parts on small-/large-sized pallets. The products on pallets are temporarily stored on the ASRS, and the ASRS retrieves the products upon request from the auto-assembly line. Each ASRS aisle is equipped with narrow-/wide-width racks for two pallet sizes. An ASRS aisle with narrow-/wide-width racks improves both storage space utilization and crane utilization while requiring delicate ASRS aisle design, i.e., the locations of the narrow-/wide-width racks in an ASRS aisle, and proper operation policies affect the ASRS performance over demand fluctuations. We focus on operation policies involving a common storage zone using wide-width racks for two pallet sizes and a storage-retrieval job-change for a crane based on assembly-line batch size. We model a discrete-event simulation model and conduct extensive experiments to evaluate operation policies. The simulation results address the best ASRS aisle design and suggest the most effective operation policies for the aisle design.

Design of component layout and tool path for machining multiple components

  • 이창근;임석철
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.610-614
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    • 1996
  • In machining muliple components fixed on the same pallet of a NC machine, it is very important to minimize the total time required to finish the machining by carefully determining the component layout on the pallet, and the tool path of NC machine, and the sequence of tools to be used. In this paper, a linear integer programming model is presented to obtain an efficient layout; and a two-phased heuristic algorithm is proposed to minimize the total time for machining multiple components. Numerical examples are given for the case of identical components and nonidentical components, respectively. The result of either case shows significant reduction of 7.2~15.0% in the total time required to finish the machining.

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NFC antenna modeling and design for position information collecting of steel pallet for screw transfer (나사 이송용 철재 파렛트의 위치 정보 수집을 위한 NFC 안테나 모델링 및 설계)

  • Lee, Eun-kyu;Kim, Dong-wan;Lee, Sang-wan;Kim, Jae-joong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.22 no.12
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    • pp.1675-1683
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    • 2018
  • This paper is a study on modeling of an NFC antenna to be inserted into a steel pallet for conveying selected good products through a vision system to a threaded screw from CNC equipment. The CNC equipment used here incorporates the information communication technology (ICT) corresponding to the Internet of Things (IoT), and the smart factory system technology that produces information by exchanging information freely in two directions by connecting the POP corresponding to the service Internet is evolved Equipment. Therefore, it is possible to collect position information on the threaded workpiece by applying NFC antenna designed considering iron pallet used for material management so as to grasp estimated completion time and actual production amount according to production instruction from existing analog type equipment to POP monitoring system And investigated its characteristics.

Studies on the National Standard Packaging Modules to improve Dimensional Integrity on the International Distribution Environment (국제물류환경과의 정합성 유지를 위한 국가표준포장모듈 연구)

  • Lee, Myung-Hoon;Lee, You-Seok;Kim, Jong-Kyoung
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.15 no.1
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    • pp.7-16
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    • 2009
  • The purpose of this study was to evaluate current packaging modules and design the most acceptable packaging module for domestic and international distribution systems. An optimum packaging module can reduce package costs as well as total distribution costs such as transport, materials handling and warehouse costs. Three different sizes of packaging modules, namely U-type($600{\times}500\;mm$), K -ype($550{\times}366\;mm$) and I-type($600{\times}400\;mm$), were evaluated in terms of the area efficiency and MOEs(measures of effectiveness) for the T-11($1100{\times}1100mm$) and T-12($1,200{\times}1,000\;mm$) pallets. The results showed that the U-type module could fit very well for both pallets and the area efficiency of each module was more than 99 percents. Area efficiency of K-and I-type modules was greatly affected by the pallet footprint dimensions. U-type module also performed better result from MOEs evaluation. Twenty sub-multiple sizes derived from the U-type module were suggested for the future development of the Korean and ISO standards on dimension of transport packages.

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Comparison of support vector machines enabled WAVELET algorithm, ANN and GP in construction of steel pallet rack beam to column connections: Experimental and numerical investigation

  • Hossein Hasanvand;Tohid Pourrostam;Javad Majrouhi Sardroud;Mohammad Hasan Ramasht
    • Structural Engineering and Mechanics
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    • v.87 no.1
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    • pp.19-28
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    • 2023
  • This paper describes the experimental investigation of steel pallet rack beam-to-column connec-tions. Total behavior of moment-rotation (M-φ) curve and the effect of particular characteristics on the behavior of connection were studied and the associated load strain relationship and corre-sponding failure modes are presented. In this respect, an estimation of SPRBCCs moment and rotation are highly recommended in early stages of design and construction. In this study, a new approach based on Support Vector Machines (SVMs) coupled with discrete wavelet transform (DWT) is designed and adapted to estimate SPRBCCs moment and rotation according to four input parameters (column thickness, depth of connector and load, beam depth,). Results of SVM-WAVELET model was compared with genetic programming (GP) and artificial neural networks (ANNs) models. Following the results, SVM-WAVELET algorithm is helpful in order to enhance the accuracy compared to GP and ANN. It was conclusively observed that application of SVM-WAVELET is especially promising as an alternative approach to estimate the SPRBCCs moment and rotation.

Dynamics Model of a Moving Walk with DADS Program and Design Change for the Improvement of Ride Quality (DADS 프로그램을 이용한 자동보도의 모델링 및 승차감 개선에 관한 연구)

  • 신봉헌;유완석
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.159-167
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    • 2003
  • In this paper, a two-dimensional multibody DADS model of a moving walk is developed to improve the ride quality of a moving walk system. The proposed DADS model is able to estimate the longitudinal acceleration of moving walk system, which is the more sensitive and important than other accelerations. To show the validity of the developed model, the longitudinal accelerations of pallet obtained from the computer simulations are compared to the experimental data in frequency domain. Then, the factorial design technique is applied to determine the main design factor and to improve the ride quality. The change of the spring compression in the lower part of the tension generating system improved the ride quality of the moving walk system.

A Study on the Fire Characteristics of Palletized Unit-Load Commodities on Racks (랙크 내 파렛트단위 적재물품의 화재특성에 관한 연구)

  • Cho, Gyu-Hwan;Yeo, In-Hwan
    • Fire Science and Engineering
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    • v.30 no.3
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    • pp.23-30
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    • 2016
  • A fire extinguishing system for a rack warehouse was recently designed, which only consider the gross area and number of stories. However, the design of such a system should take into account not only the planar structuree, but also the elevation perspectives due to its vertical structure. Moreover, the fire load of the commodities palletized on the racks should be considered, in order to design a performance-based fire safety system that is appropriate for these environmental conditions. For this reason, this study analyzed the fire characteristics of the commodities palletized on the racks (pallet + the commodities in a box unit + vinyl packing material), taking into consideration the results of a field investigation conducted in Korea, as well as the Hazard Classifications of Commodities used in other countries. Through this analysis, the heat release rate (HRR) and smoke production rate (SPR) were derived.

Study on the Effect of Product Line Pricing on Loading Efficiency and Logistics Cost (상품라인별 가격결정이 적재효율 및 물류비에 미치는 영향에 관한 연구)

  • Jung, Sung-Tae;Yoon, Nam-Soo;Han, Kyu-Chul
    • Journal of Distribution Science
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    • v.12 no.8
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    • pp.55-69
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    • 2014
  • Purpose - Despite the importance of price, many companies do not implement pricing policies smoothly, because typical price management strategies insufficiently consider logistics efficiency and an increase in logistics costs due to logistics waste. This study attempts to examine the effect of product line pricing, which corresponds to product mix pricing, on logistics efficiency in the case of manufacturer A, and analyzes how logistics performance changes in response to these variables. Research design, data, and methodology - This study, based on the case of manufacturer A, involved research through understanding the current status, analyses, and then proposing improvement measures. Among all the products of manufacturer A, product group B was selected as the research object, and its distribution channel and line pricing were examined. As a result of simulation, for products with low loading efficiency, improvement measures such as changing the number of bags in the box were suggested, and a quantitative analysis was conducted on how these measures influence logistics costs. The TOPS program was used for the Pallet loading efficiency simulation tool in this study. To prevent products from protruding out of the pallet, the maximum measurement was set as 0.0mm, and loading efficiency was based on the pallet area, and not volume. In other words, its size (length x width) was focused upon, following the purpose of this study and, then, the results were obtained. Results - As a result of the loading efficiency simulation, when the number of bags in the box was changed for 36 products with low average loading efficiency of 73.7%, as shown in

    , loading efficiency improved to 89.9%. Further, from calculating logistics cost based on the cost calculation standard of manufacturer A, the amount of annual logistics cost reduction amounted to 101,458,084 KRW. Given that the sum of the logistics cost of the product group B of manufacturing enterprises A is 400,340,850 KRW, it can be reduced by 25%, to 298,882,766 KRW. Although many methods improve loading efficiency, this study proved that logistics cost could be reduced by changing the number of bags within boxes. If this measure is applied to other items, visible logistics cost reduction effects will be realized through improvements in loading efficiency. Conclusions - Future pricing policies should consider their correlation with quality, loading efficiency, product specifications, and logistics standardization to prevent logistics waste, enabling management to improve earnings for companies. Thus, when companies decide pricing policies for new products, the aspects of merchandising and marketing should take priority; however, the aspect of logistics also needs to be considered as significant. Measures revealed by the study results are not only the responsibilities of manufacturing enterprises. Pricing policy agreements between manufacturing enterprises and distribution companies, and logistics factors related to price determination should be considered; further, governments should also support them for their collaborations. This will enable consumers to purchase quality products with low prices.

  • Long Range Small Cavity UHF RFID Tag Antenna Design for a Metal Cart (장거리 인식 철제카트용 소형 케비티 UHF 태그 설계)

    • Kimetya, Byondi Frank;Suel, Chang-Hwan;Chung, Youchung
      • The Journal of Korean Institute of Electromagnetic Engineering and Science
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      • v.28 no.9
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      • pp.679-684
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      • 2017
    • This paper presents an UHF(Ultra High Frequency) band small cavity structured RFID(Radio Frequency Identification) tag antenna with a long reading range, designed to apply on metal cart or pallet for auto-parts logistics. The size of tag antennas is $140{\times}60{\times}10mm^3$, attached on a exporting metal cart, and it can give the information of inventory and logistics of carts. By collecting the exported carts and increasing the recovery rate of missing carts or pallets, the paid import tax can be refunded when the carts are returned back to the manufacture. The tag antenna was equipped with a cover to prevent damage, and the dielectric constant of the cover is considered for the simulation. The reading range of the tag antenna is 12 m using LP(Linear Polarization), 10 m with CP(Circular Polarization) reader antennas. This 920 MHz UHF RFID cavity tag ensures the long reading distance of the antenna regardless of the material of the object where it is attached.