• 제목/요약/키워드: Pallet Design

검색결과 46건 처리시간 0.03초

섬유코팅용 왁스링 성형을 위한 자동화 시스템 개발 (Development of Automatic Wax-Ring Manufacturing System for Silk Coating)

  • 조영학;맹희영
    • 한국생산제조학회지
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    • 제22권3_1spc호
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    • pp.531-536
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    • 2013
  • An automatic wax-ring manufacturing system for silk coating was developed, which consisted of a container, pallet with a cooling part, injection port, and removing device. The removing device is a system to load, lift, and cut the wax-ring, which is widelyused for various silk-coating industrial purposes. A novel removing device equipped with a water cooling circulation system is proposed in this paper. It has the benefit of easy control, as well as the convenience of loading and unloading without the use of other equipment. Three-dimensional modeling techniques were adopted to develop integrated functions for the automatic wax-ring manufacturing system, which made it possible to confirm the smooth integration/interface of each part and the system's interrelations with other manufacturing systems.

다품종 조립라인 자동화 물류창고의 이형 랙 배치 및 운영정책 시뮬레이션 평가 (A Simulation Evaluation of Aisle Design and Operation Policies for an Automated Storage and Retrieval System with Narrow-/Wide-Width Racks)

  • 김보성;박정태;홍순도
    • 산업경영시스템학회지
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    • 제46권1호
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    • pp.68-75
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    • 2023
  • In an automotive plant, an automated storage and retrieval system (ASRS) synchronizes material handling flows from a part production line to an auto-assembly line. The part production line transfers parts on small-/large-sized pallets. The products on pallets are temporarily stored on the ASRS, and the ASRS retrieves the products upon request from the auto-assembly line. Each ASRS aisle is equipped with narrow-/wide-width racks for two pallet sizes. An ASRS aisle with narrow-/wide-width racks improves both storage space utilization and crane utilization while requiring delicate ASRS aisle design, i.e., the locations of the narrow-/wide-width racks in an ASRS aisle, and proper operation policies affect the ASRS performance over demand fluctuations. We focus on operation policies involving a common storage zone using wide-width racks for two pallet sizes and a storage-retrieval job-change for a crane based on assembly-line batch size. We model a discrete-event simulation model and conduct extensive experiments to evaluate operation policies. The simulation results address the best ASRS aisle design and suggest the most effective operation policies for the aisle design.

Design of component layout and tool path for machining multiple components

  • 이창근;임석철
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.610-614
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    • 1996
  • In machining muliple components fixed on the same pallet of a NC machine, it is very important to minimize the total time required to finish the machining by carefully determining the component layout on the pallet, and the tool path of NC machine, and the sequence of tools to be used. In this paper, a linear integer programming model is presented to obtain an efficient layout; and a two-phased heuristic algorithm is proposed to minimize the total time for machining multiple components. Numerical examples are given for the case of identical components and nonidentical components, respectively. The result of either case shows significant reduction of 7.2~15.0% in the total time required to finish the machining.

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나사 이송용 철재 파렛트의 위치 정보 수집을 위한 NFC 안테나 모델링 및 설계 (NFC antenna modeling and design for position information collecting of steel pallet for screw transfer)

  • 이은규;김동완;이상완;김재중
    • 한국정보통신학회논문지
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    • 제22권12호
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    • pp.1675-1683
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    • 2018
  • 본 논문은 CNC(Computer Numerical Control) 장비로부터 나사선 형태로 가공된 나사를 비전 시스템을 통해 선별된 양품을 이송해 주는 철재 파렛트에 삽입될 NFC(Near Field Communication) 안테나 모델링에 대한 연구이다. 여기서 사용되는 CNC 장비는 IoT((Internet of Things)) 해당하는 ICT(Information & Communication Technology)을 접목 시키고, 서비스 인터넷에 해당하는 POP(Point Of Production System)을 연결하여 쌍방향으로 자유롭게 정보를 교환하면서 생산하는 스마트팩토리 시스템 기술이 반영하여 진화된 장비이다. 따라서 본 연구에서는 기존 아날로그식 장비에 POP 모니터링 시스템을 접목하여 자재 관리로 사용되는 철재 파렛트에 삽입된 NFC 안테나를 나사 가공품에 대한 위치 정보를 수집할 수 있도록 철재 파렛트 특성을 고려하여 현장 검증을 통해 그 특성을 알아보았다.

국제물류환경과의 정합성 유지를 위한 국가표준포장모듈 연구 (Studies on the National Standard Packaging Modules to improve Dimensional Integrity on the International Distribution Environment)

  • 이명훈;이유석;김종경
    • 한국포장학회지
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    • 제15권1호
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    • pp.7-16
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    • 2009
  • The purpose of this study was to evaluate current packaging modules and design the most acceptable packaging module for domestic and international distribution systems. An optimum packaging module can reduce package costs as well as total distribution costs such as transport, materials handling and warehouse costs. Three different sizes of packaging modules, namely U-type($600{\times}500\;mm$), K -ype($550{\times}366\;mm$) and I-type($600{\times}400\;mm$), were evaluated in terms of the area efficiency and MOEs(measures of effectiveness) for the T-11($1100{\times}1100mm$) and T-12($1,200{\times}1,000\;mm$) pallets. The results showed that the U-type module could fit very well for both pallets and the area efficiency of each module was more than 99 percents. Area efficiency of K-and I-type modules was greatly affected by the pallet footprint dimensions. U-type module also performed better result from MOEs evaluation. Twenty sub-multiple sizes derived from the U-type module were suggested for the future development of the Korean and ISO standards on dimension of transport packages.

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Comparison of support vector machines enabled WAVELET algorithm, ANN and GP in construction of steel pallet rack beam to column connections: Experimental and numerical investigation

  • Hossein Hasanvand;Tohid Pourrostam;Javad Majrouhi Sardroud;Mohammad Hasan Ramasht
    • Structural Engineering and Mechanics
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    • 제87권1호
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    • pp.19-28
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    • 2023
  • This paper describes the experimental investigation of steel pallet rack beam-to-column connec-tions. Total behavior of moment-rotation (M-φ) curve and the effect of particular characteristics on the behavior of connection were studied and the associated load strain relationship and corre-sponding failure modes are presented. In this respect, an estimation of SPRBCCs moment and rotation are highly recommended in early stages of design and construction. In this study, a new approach based on Support Vector Machines (SVMs) coupled with discrete wavelet transform (DWT) is designed and adapted to estimate SPRBCCs moment and rotation according to four input parameters (column thickness, depth of connector and load, beam depth,). Results of SVM-WAVELET model was compared with genetic programming (GP) and artificial neural networks (ANNs) models. Following the results, SVM-WAVELET algorithm is helpful in order to enhance the accuracy compared to GP and ANN. It was conclusively observed that application of SVM-WAVELET is especially promising as an alternative approach to estimate the SPRBCCs moment and rotation.

DADS 프로그램을 이용한 자동보도의 모델링 및 승차감 개선에 관한 연구 (Dynamics Model of a Moving Walk with DADS Program and Design Change for the Improvement of Ride Quality)

  • 신봉헌;유완석
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.159-167
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    • 2003
  • In this paper, a two-dimensional multibody DADS model of a moving walk is developed to improve the ride quality of a moving walk system. The proposed DADS model is able to estimate the longitudinal acceleration of moving walk system, which is the more sensitive and important than other accelerations. To show the validity of the developed model, the longitudinal accelerations of pallet obtained from the computer simulations are compared to the experimental data in frequency domain. Then, the factorial design technique is applied to determine the main design factor and to improve the ride quality. The change of the spring compression in the lower part of the tension generating system improved the ride quality of the moving walk system.

랙크 내 파렛트단위 적재물품의 화재특성에 관한 연구 (A Study on the Fire Characteristics of Palletized Unit-Load Commodities on Racks)

  • 조규환;여인환
    • 한국화재소방학회논문지
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    • 제30권3호
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    • pp.23-30
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    • 2016
  • 현재, 국내 랙크식 창고의 소화설비들은 연면적 및 층수만을 고려하는 평면적인 입장에서의 사양설계로 이루어지고 있다. 하지만 수직적인 구조를 갖는 랙크식 창고는 평면적인 소화설비뿐만 아니라 입면적인 측면도 함께 고려되어져야 하며, 상황에 따른 적절한 성능설계를 지향하기 위해서는 랙크 내 적재되는 물품의 화재하중 산정이 우선시되어야 한다. 이에 본 연구에서는 국내 현장조사 결과와 국외 적재물품 위험도등급 등을 함께 고려하여 구성된 표준 파렛트단위 적재물품(파렛트 +박스단위 적재물품 +비닐포장재)의 화재특성을 분석하였다. 그 결과로 화재하중 산정을 위한 열방출율 및 화재감지기 등의 소화설비를 위한 환경조건인 연기발생률을 도출하였다.

상품라인별 가격결정이 적재효율 및 물류비에 미치는 영향에 관한 연구 (Study on the Effect of Product Line Pricing on Loading Efficiency and Logistics Cost)

  • 정성태;윤남수;한규철
    • 유통과학연구
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    • 제12권8호
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    • pp.55-69
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    • 2014
  • Purpose - Despite the importance of price, many companies do not implement pricing policies smoothly, because typical price management strategies insufficiently consider logistics efficiency and an increase in logistics costs due to logistics waste. This study attempts to examine the effect of product line pricing, which corresponds to product mix pricing, on logistics efficiency in the case of manufacturer A, and analyzes how logistics performance changes in response to these variables. Research design, data, and methodology - This study, based on the case of manufacturer A, involved research through understanding the current status, analyses, and then proposing improvement measures. Among all the products of manufacturer A, product group B was selected as the research object, and its distribution channel and line pricing were examined. As a result of simulation, for products with low loading efficiency, improvement measures such as changing the number of bags in the box were suggested, and a quantitative analysis was conducted on how these measures influence logistics costs. The TOPS program was used for the Pallet loading efficiency simulation tool in this study. To prevent products from protruding out of the pallet, the maximum measurement was set as 0.0mm, and loading efficiency was based on the pallet area, and not volume. In other words, its size (length x width) was focused upon, following the purpose of this study and, then, the results were obtained. Results - As a result of the loading efficiency simulation, when the number of bags in the box was changed for 36 products with low average loading efficiency of 73.7%, as shown in

    , loading efficiency improved to 89.9%. Further, from calculating logistics cost based on the cost calculation standard of manufacturer A, the amount of annual logistics cost reduction amounted to 101,458,084 KRW. Given that the sum of the logistics cost of the product group B of manufacturing enterprises A is 400,340,850 KRW, it can be reduced by 25%, to 298,882,766 KRW. Although many methods improve loading efficiency, this study proved that logistics cost could be reduced by changing the number of bags within boxes. If this measure is applied to other items, visible logistics cost reduction effects will be realized through improvements in loading efficiency. Conclusions - Future pricing policies should consider their correlation with quality, loading efficiency, product specifications, and logistics standardization to prevent logistics waste, enabling management to improve earnings for companies. Thus, when companies decide pricing policies for new products, the aspects of merchandising and marketing should take priority; however, the aspect of logistics also needs to be considered as significant. Measures revealed by the study results are not only the responsibilities of manufacturing enterprises. Pricing policy agreements between manufacturing enterprises and distribution companies, and logistics factors related to price determination should be considered; further, governments should also support them for their collaborations. This will enable consumers to purchase quality products with low prices.

  • 장거리 인식 철제카트용 소형 케비티 UHF 태그 설계 (Long Range Small Cavity UHF RFID Tag Antenna Design for a Metal Cart)

    • 프랑크 키메탸;설창환;정유정
      • 한국전자파학회논문지
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      • 제28권9호
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      • pp.679-684
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      • 2017
    • 본 논문은 자동차 부품물류 철제카트나 팔레트에 적용 가능한 UHF(Ultra High Frequency) 대역의 RFID(Radio Frequency Identification) 태그를 소형의 케비티 구조로 장거리 인식이 가능하도록 설계를 하였다. 태그 안테나는 $140{\times}60{\times}10mm^3$ 크기로 해외에 수출되는 부품용 카트에 붙여지고, 입출고, 재고 등의 정보를 관리할 수 있다. 수출된 카트를 회수하여서 누락되는 카트나 팔레트의 회수율을 높여서 수출시 지불했던 카트에 관한 관세를 반납 받게 된다. 태그 안테나의 손상을 막기 위해 태그 안테나에 커버를 장착하고, 커버의 유전율을 감안하여 설계하였고, 실제 인식거리도 측정하였다. 태그안테나는 LP(Linear Polarization) 안테나로 12m, CP(Circular Polarization) 안테나로 약 10 m의 인식거리를 확보하였다. 본 920 MHz UHF RFID 태그는 케비티 구조로서 붙여지는 물체의 재질에 상관없이 안테나의 인식거리가 보장이 된다.