• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
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• pp.17-20
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• 2000

가전업의 CKD(Complete Knock Down)업무는 해외의 바이어나 현지공장에 가전제품을 구성하는 부품/반제품들을 개별 포장하여 수출하는 물류업무이다. 이러한 CKD 업무는 가격경쟁이 치열한 부분으로 경쟁력 강화를 위해 물류비의 절감이 요구되고 있다. 특히 CKD 업무의 경쟁력 강화를 위해서는 포장품질과 적재율 향상을 위한 포장/적재의 최적화가 이루어져야 하며, 이를 지원하는 Packing Optimization System 의 구축이 절실히 필요하다. 본 논문에서는 가전업 CKD의 업무특징과 업무환경의 변화에 대해 기술하였으며, 환경변화에 대한 대응방법으로 가전업 CKD 업무를 위한 Packing Optimization System 의 주요 기능과 업무 프로세스를 제시하였다. 그리고, 시뮬레이션 방법을 이용한 Packing Optimization system의 구현 사례를 예시하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.293-296
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• 2008

Injection molding operation consists of filling, packing, and cooling phase. The highest pressure is involved during the packing phase among the operation phases. Cavity pressure depends upon velocity to pressure switchover time and magnitude of packing pressure. The cavity pressure is directly related to stress concentration in the cavity of mold. Thus the observation and control of cavity pressure is very important to prevent mold cracking. In this study, cavity pressures were observed for operational conditions using the commercial CAE software, Moldflow. Operational conditions were velocity to pressure switchover time and packing pressure. Cavity pressures were also measured directly during injection molding. Simulation and experimental results showed good agreement.

• 폴리머
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• 제36권6호
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• pp.685-692
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• 2012

사출성형공정은 충전, 보압, 냉각, 이형 및 취출 순서로 이루어진다. 이러한 공정 중 보압단계에서 캐비티 내에 가장 큰 압력이 주어진다. 따라서 캐비티 내압은 보압전환 시점과 보압의 크기에 가장 크게 영향을 받는다. 캐비티의 큰 내압은 금형에 큰 응력을 집중시켜 금형을 손상시킬 우려가 있으므로 캐비티 내압을 관찰하고 조절하는 것은 매우 중요하다. 본 연구에서는 이론해석과 실험을 통하여 보압전환 시점과 보압의 크기에 따라 캐비티 내압을 분석하였다. 보압전환 시점이 늦어짐에 따라서 내압이 증가하였다. 또한 보압전환이 늦어지면서 충전시간이 길게 되어 전체적으로 압력을 받는 시간이 길어져 보압 이후 냉각이 끝난 후에도 잔여압력이 존재하였다. 캐비티 내의 압력은 보압크기가 커질수록 비례적으로 증가하는 경향을 보였다. 역시 보압의 크기가 클수록 냉각 후 잔여압력이 증가하였다. 결과적으로 보압전환 시점이 늦고 보압크기가 크면 캐비티 내에 높은 압력이 형성되고 냉각이 끝난 후에도 잔여압력이 존재함을 알 수 있었다. 실험과 해석을 비교해 보았을 때 전체적인 경향은 매우 유사하였으나 해석에서는 잔여압력을 예측하지 못하였다. 캐비티 내압 조절을 위해서는 보압조건의 설정이 중요하며 CAE 해석을 통하여 최적 조건 설정이 가능함을 알 수 있었다.

• 한국금형공학회:학술대회논문집
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• 한국금형공학회 2008년도 하계 학술대회
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• pp.163-166
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• 2008

Injection molding operation consists of filling, packing, and cooling phase. The highest pressure is involved during the packing phase among the operation phases. Cavity pressure depends upon velocity to pressure switchover time and magnitude of packing pressure. The cavity pressure is directly related to stress concentration in the cavity of mold. Thus the observation and control of cavity pressure is very important to prevent mold cracking. In this study, cavity pressures were observed for operational conditions using the commercial CAE software,Moldflow. Operational conditions were velocity to pressure switchover time and packing pressure. Cavity pressures were also measured directly during injection molding. Simulation and experimental results showed good agreement.

• 한국도로학회논문집
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• 제15권5호
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• pp.21-29
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• 2013

PURPOSES: Simulation of aggregate slump test using equivalent sphere particle in DEM and its validity evaluation against lab aggregate slump test METHODS : In this research, aggregate slump tests are performed and compared with DEM simulation. To utilize spheric particles in YADE, equivalent sphere diameter concept is applied. As verification measures, the volume in slump cone filled with aggregate is used and it is compared with volume in slump cone filled with equivalent sphere particle. Slump height and diameter are also used to evaluate the suggested numerical method with equivalent concept RESULTS : Simulation test results show good agrement with lab test results in terms of loose packing volume, height and diameter of slumped particle clump. CONCLUSIONS : It is concluded that numerical simulation using DEM is applicable to evaluate the effect of aggregate morphological property in loose packing and optimum gradation determination based on the aggregate slump test simulation result.

• Journal of Computational Design and Engineering
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• 제1권2호
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• pp.140-151
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• 2014

Storing, and the loading and unloading of materials at production sites in the manufacturing sector for mass production is a critical problem that affects various aspects: the layout of the factory, line-side space, logistics, workers' work paths and ease of work, automatic procurement of components, and transfer and supply. Traditionally, the nesting problem has been an issue to improve the efficiency of raw materials; further, research into mainly 2D optimization has progressed. Also, recently, research into the expanded usage of 3D models to implement packing optimization has been actively carried out. Nevertheless, packing algorithms using 3D models are not widely used in practice, due to the large decrease in efficiency, owing to the complexity and excessive computational time. In this paper, the problem of efficiently loading and unloading freeform 3D objects into a given container has been solved, by considering the 3D form, ease of loading and unloading, and packing density. For this reason, a Group Packing Approach for workers has been developed, by using analyzed truck packing work patterns and Group Technology, which is to enhance the efficiency of storage in the manufacturing sector. Also, an algorithm for 3D packing has been developed, and implemented in a commercial 3D CAD modeling system. The 3D packing method consists of a grouping algorithm, a sequencing algorithm, an orientating algorithm, and a loading algorithm. These algorithms concern the respective aspects: the packing order, orientation decisions of parts, collision checking among parts and processing, position decisions of parts, efficiency verification, and loading and unloading simulation. Storage optimization and examination of the ease of loading and unloading are possible, and various kinds of engineering analysis, such as work performance analysis, are facilitated through the intelligent 3D packing method developed in this paper, by using the results of the 3D model.

• Elastomers and Composites
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• 제52권4호
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• pp.309-316
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• 2017

In injection molding, the quality of an injection molded product varies greatly depending on the molding conditions. Many researche studies have been conducted on the quality analysis of molded parts according to the molding conditions such as injection pressure, injection temperature, and packing pressure. However, there have not been many studies on the V/P switchover timing. It is known that when a large pressure is applied to a cavity in the packing phase, the cavity pressure is most affected by the packing pressure. In addition, depending on the position (timing) of the packing pressure, it can have a direct influence on quality based on the shrinkage and dimensions of the molded parts. In this study, the change in pressure profile in the cavity according to the V/P switchover position is confirmed. A CAE analysis program (Moldflow) was used to simulate and analyze two models using the PC and PBT materials. In order to compare these results with the actual injection molding results, injection molding was performed for each V/P switchover position, and the correlation between simulation and experiment, especially for the shrinkage of molded parts, was evaluated.

• 한국주조공학회지
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• 제42권6호
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• pp.358-368
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• 2022

본 연구에서는 다양한 생압고철의 충전 거동을 시각화 시뮬레이션하였고, 초기 장입 단계가 종료된 후, 충전 상태를 정량적으로 비교하였다. 300mm 정육면체 생압고철, 맞춤형 정육면체 생압고철, 맞춤형 팔각기둥 생압고철, 맞춤형 원기둥 생압고철을 비교 대상으로 하였다. 맞춤형 생압고철의 경우, 1, 1.5, 2, 3, 4, 5, 6t/h 용량의 용해로에 맞춤형 크기로 설계하였다. 초기 장입 개수, 추가 장입 중량 백분율, 충전 밀도, 틈새 공간 부피 백분율 등 충전 상태를 비교 평가하였다.

• 한국통신학회논문지
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• 제23권6호
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• pp.1490-1495
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• 1998

콜 패킹은 회선교환방식을 사용하는 클로스형 다단 상호연결 네트워크에서 연결 요구에 대한 블럭킹확률을 상당히 감소시키는 라우팅기법으로써 인지되어 왔다. 본 논분에서는 처음으로 클로스 네트워크에 적용된 콜 패킹기법의 점대점 블럭킹 확률에 대한 일반적인 분석적 모델을 제안한다. 콜 패킹의 정도라는 새로운 변수를 도입함으로써, 제안된 모델은 콜 패킹기법 및 랜덤 라우팅기법을 사용할때의 호의 블럭킹확률을 정확하게 예측할 수 있다. 그 모델의 정확성은 다양한 크기의 네트워크와 트래픽 조건하에서 컴퓨터 시뮬레이션에 의해 입증된다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.189-190
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• 2006

During cold compaction processes loose powder is pressed under tooling action in order to produce complex shaped engineering components. Here, the analysis of the plastic deformation of granular packings is of fundamental importance to the development of computer simulation models. Powders can be idealized by packing discrete particles, where each particle is a sphere meshed with finite elements. The pressing of a body centered cubic packing was compared with numerical prediction and experimental data. The global response was expressed in force-displacement curve, and the accuracy of the numerical models analyzed for high relative densities up to 0.95.