• Title/Summary/Keyword: Packing Design

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Optimum Shape Design of Cemented Carbide Micro-Drill in Consideration of Productivity

  • Kim, Gun-Hoi;Kwon, Ji-Yong;Lee, Sung-Goo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.264-268
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    • 2003
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

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A Study on Injection Mold Design Using Approximation Optimization (근사 최적화 방법을 이용한 사출금형 설계에 관한 연구)

  • Byon, Sung-Kwang;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.55-60
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    • 2020
  • The injection molding technique is a processing method widely used for the production of plastic parts. In this study, the gate position, gate size, packing time, and melt temperature were optimized to minimize both the stress and deformation that occur during the injection molding process of medical suction device components. We used a central composite design and Latin hypercube sampling to acquire the data and adopted the response surface method as an approximation method. The efficiency of the optimization of the injection molding problem was determined by comparing the results of a genetic algorithm, sequential quadratic programming, and a non-dominant classification genetic algorithm.

Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

A Study on Optimal Link Dimensioning of ATM Networks (ATM 망의 링크 용량 설계에 관한 연구)

  • 이희상;김상백;송해구
    • Journal of the Korean Operations Research and Management Science Society
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    • v.24 no.2
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    • pp.81-94
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    • 1999
  • ATM network design procedure is different from the current circuit or packet networks design procedure because of the variety of the offered services and the variability of requested bandwidth for each connection of ATM network. A number of optimization models for the link dimensioning of ATM network design have been proposed in the literature. However, most of the literature did not consider the modularity of resources allocated to a transmission path and the non-bifurcation of a VP link over the more than one TP, which are standardized in recent ITU-T Recommendations. In thIs paper, we propose a mathematical model for link dimensioning of ATM networks, based on the network synthesis method and a generalized bin-packing problem. The suggested model satisfies the constraints mentioned in the ITU-T Recommendations. We also propose efficient and practical algorithms for the suggested model. Computational experiment shows that the suggested algorithm gives efficient solutions even for moderate and large-sized networks within reasonable time.

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Shoemoulds Runner Shape Optimization using MoldFlow (MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화)

  • 류미라;서영백;문병주;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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A Study on the Teaching Design of the Isoperimetric Problem on a Plane for Mathematically gifted students in the Elementary School - focused on the geometric methods - (초등 영재 교수.학습을 위한 평면에서의 등주문제 내용구성 연구 - 기하적인 방법을 중심으로 -)

  • Choi, Keun-Bae
    • The Mathematical Education
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    • v.50 no.4
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    • pp.441-466
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    • 2011
  • In this article, we study on the teaching design, focused on the geometric methods, of 2-D isoperimetric problem for the elementary mathematically gifted students. For our teaching design, we discussed the ideals of Zenodorus's polygon proof, Steiner's four-hinge proof, Steiner's mean boundary proof, Steiner's snowball-packing proof, Edler's finite existence proof and Lawlor's dissection proof, and then the ideals achieved were modified with the theoretical backgrounds-the theory of Freudenthal's mathematisation, the method of analysis-synthesis. We expect that this article would contribute to the elementary mathematically gifted students to acquire and to improve spatial sense.

An Analysis of stress concentration and crack in injection mold by cavity pressure (사출금형에서 내압에 의한 응력집중 및 크랙 분석)

  • Choi, Sung-Hyun;Hang, Su-Jin;Choi, Sung-Ju;Lyu, Min-Young
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.159-162
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    • 2008
  • High pressure is involved during injection molding operation specially packing phase. Cracks in the mold are often occurred by high cavity pressure. In this study, structural analysis of mold has been performed using commercial softwares, Abaqus and Ansys, to investigate cause of crack in the injection mold. Structural analysis contains four cases: stress distribution according to the cavity pressure, stress concentration according to the boundary conditions, stress concentration for inter-locking design of mold, and stress concentration for distributed cavity pressure. Through this study it was observed that the locations of stress concentrations were coincident with locations of crack. Robust mold design is being required to withstand high cavity pressure.

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A Evaluation Method of Operational Performance for Air-operated Gate Valve (공기구동 게이트밸브의 운전 성능평가 방법에 관한 연구)

  • Kim, Dae-Woong;Park, Sung-Keun;Kang, Shin-Cheul;Kim, Yang-Suk
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.2
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    • pp.31-38
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    • 2009
  • The valve performance has been evaluated from the theoretical equation based on design information such as packing thrust, spring preload and friction coefficient(${\mu}$). The accuracy of those data can be lower than that of vendor's initial design data. Especially, the friction coefficient can be degraded with time than the original condition and the valve performance calculated using the previous friction coefficient can not be available. Accordingly, this paper is describing a new performance evaluation method of valve based on diagnostic test data which are acquired from a site valve tested in static and dynamic conditions. Especially, this paper provides a new method using friction coefficient(${\mu}$) which is derived from the diagnostic test data acquired in the valve's design basis condition.

Design and Analysis of Direct-Coupled, Small-Scaled Permanent Magnet Generator for Wind Power Application (풍력발전을 위한 소용량 영구자석형 동기발전기의 설계 및 해석)

  • Kim, Il-Jung;Choi, Jang-Young
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.5
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    • pp.39-51
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    • 2014
  • This paper deals with design of a direct-coupled, small-scaled permanent magnet generator (PMG) for wind power application. First, this paper determines rated power and speed of the PMG from measured characteristics of wind turbines. Second, we derive analytical solutions for the open-circuit field in order to determine optimum magnet thickness and pole pitch/arc ratio. Third, on the basis of open circuit field solutions, stator magnetic circuit including slot opening, teeth width and yoke thickness is designed. And then, a diameter of stator coil which agree with a required current density is calculated, and its turns are determined from the area of slot considering winding packing factor. Finally, finite element (FE) method is employed in analyzing the details of the designed PMG and, test results such as back-emf measurements are given to confirm the design.

A structural analysis of deep depth injection mold to investigate the cause of crack (깊이가 깊은 사출금형의 크랙 원인 파악을 위한 강도해석)

  • Choi, S.H.;Lyu, M.Y.;Kim, D.W.;Kim, S.Y.;Shin, K.S.;Kim, K.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.297-300
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    • 2008
  • High pressure is involved during injection molding operation specially packing phase. Cracks in the mold are often occurred by high cavity pressure. In this study, structural analysis of mold has been performed using commercial softwares, Abaqus and Ansys, to investigate cause of crack in the injection mold. Structural analysis contains four cases: stress distribution according to the cavity pressure, stress concentration according to the boundary conditions, stress concentration for inter-locking design of mold, and stress concentration for distributed cavity pressure. Through this study it was observed that the locations of stress concentrations were coincident with locations of crack. Robust mold design is being required to withstand high cavity pressure.

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