• Title/Summary/Keyword: PTO output

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Study of a Durability Test for Single-input Multi-output Power Take-off Gearboxes (단일입력 다출력 PTO 기어박스의 내구성시험에 관한 연구)

  • Lee, Yong Bum;Yoo, Han Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.29-34
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    • 2017
  • This study analyzed a life test method for a power take-off (PTO) gearbox. An engine transfers mechanical power (rotation and torque) to a hydraulic pump through a PTO Gearbox with one input shaft and three output shafts. PTO gear box durability under high loads over long time periods was tested using dynamometers. In order to reflect the rated operating conditions, power must be distributed to each output shaft, and experiments were conducted under various conditions to verify the characteristics of the distributed power. An accelerated life test was designed using speed and torque as acceleration factors. Also, efficiency tests were conducted under various load conditions. Also, a lubrication oil composition analysis was performed to analyze gearbox wear status.

Exploration of power take off in wave energy converters with two-body interaction

  • Wang, Hao;Sitanggang, Khairil;Falzarano, Jeffrey
    • Ocean Systems Engineering
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    • v.7 no.2
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    • pp.89-106
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    • 2017
  • The study explores a novel design of wave energy converter (WEC) that utilizes the interaction between an inside heaving vertical cylinder with an outside fixed hollow cylinder. This design originates from the oscillating water column (OWC) type WEC but replaces the pneumatic power take off (PTO) through the Wells turbine with the hydrodynamic PTO through the inside heaving cylinder. To effectively evaluate the maximum power output, the system has been modeled in the hydrodynamic software AQWA (developed by ANSYS Inc) that has accumulated extensive offshore industry users. Ranges of the PTO parameters have been examined to make sure that proper linear damping can be implemented to simulate the PTO force. Comparing the efficiency of the pneumatic PTO with the hydrodynamic PTO, it appears that the hydrodynamic PTO is more promising than the traditional Wells turbine for an OWC system.

Analysis of the PTO Driveline Rattle Noise on an Agricultural Tractor (농업용 트랙터 PTO 전동라인의 래틀 소음 분석)

  • Ahn, Da-Vin;Shin, In-Kyung;Han, Hyun-Woo;Son, Gwan-Hee;Park, Young-Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.45-54
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    • 2019
  • In this study, we analyze the rattle noise of a power takeoff (PTO) driveline and develop a PTO driveline resonance model. We measured the rattle noise of the PTO driveline on the output shaft and, by analyzing the rattle noise in the time domain, we determine that the engine expansion stroke period matches the sound pressure of rattle noise. This finding helped us demonstrate that the rattle noise is caused by the collision between the PTO driving gear and the gear driven by the engine expansion stroke; the torsional vibration caused by this collision is affected by the angular velocity fluctuation of the PTO drive shaft. By measuring the angular velocity of the PTO drive shaft, we confirm that the angular velocity fluctuation of the engine flywheel tends to excessively amplify the PTO drive shaft angular velocity fluctuation. We conclude that the resonance, which occurs when the operating frequency of the engine is close to the natural frequency of the tractor power transmission system, causes the excessive angular velocity fluctuation of the PTO drive shaft. We performed a modal analysis of the PTO driveline resonance and, using the characteristic equation, we show that the resonance occurs when the engine rotation speed is close to 850 rpm, which matches the natural frequency of the PTO driveline.

Consumed-Power and Load Characteristics of Potato Harvesting Operation in Dry Field (건답에서 감자수확작업의 소요동력 및 부하특성)

  • Lee, Ju-Yeon;Hwang, Seok-Joon;Nam, Ju-Seok;Kim, Jeong-Gil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.89-99
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    • 2020
  • This study analyzed the load and the consumed power characteristics of a potato harvesting operation in a dry field. The potato harvesting operation was performed using an underground crop harvester mounted on an agricultural tractor with a rated engine power of 23.7 kW. The rotational speeds and the torque of the engine output shaft, rear axle, and power take-off (PTO) shaft were measured under various working conditions. The load spectrum and the consumed power were analyzed using the measured data. The results show that the consumed power of the rear axle increased as the working speed increased, while that of the PTO shaft decreased. The consumed power of the engine output shaft showed a similar trend with that of the PTO shaft, but the torque deviation was larger in the load spectrum. The results of previous studies were used to compare herein the consumed power and the load characteristics of the harvesting, rotary, and plow operations in a dry field. PTO and tractive power were highly consumed in the plow and rotary operations, respectively. The consumed power of the PTO shaft and the rear axle in the harvesting operation were 29-41% and 18-23% of the engine power, respectively. Compared to those in the rotary and plow operations, the engine power was relatively evenly distributed to the PTO shaft and rear axle in the harvesting operation.

Investigation of Adaptabilities of Biodiesel for Agricultural Tractor (바이오디젤의 농용트랙터 적응성 검토)

  • Kim, Young-Jung;Park, Seok-Ho;Kim, Chung-Kil;Im, Dong-Hyeok;Kim, Hyuck-Joo;Jung, Sang-Cheol;Kim, Sung-Su
    • Journal of Biosystems Engineering
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    • v.35 no.1
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    • pp.10-14
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    • 2010
  • Biodiesel of 20% (BD20) and 100% (BD100), alterative fuels for tractor, were tested for its power and competitiveness in the various farm operations including plowing and rotary tilling in the paddy fields. No troubles such as engine ignition or abrupt stopping were monitored during the works of plowing, rotary tilling and travelling on the road. According to the tractor PTO test in accordance with OECD tractor PTO test codes, no significant PTO output difference was found between the three fuels. However, fuel consumption rates were different between the biodiesels and diesel fuel in the paddy works, where as biodiesel percentage increased more fuels were spent than the diesel fuel. The reason for this phenomenon seems came from density difference of the three fuels. Maximum fuel consumption difference occurred between BD100 and diesel fuel was about 10% in the plowing. More energy was spent on the rotary tilling operations than the plowing, where 35~40 % more fuel needed on rotary tilling than plowing. Of the exhaust gases, more $CO_2$ was discharged from diesel fuel than biodiesels, but more NOx from biodiesels and CO was hard to determine which fuel produce more amount.

Characteristics of Tractor PTO Power and Work Loads (트랙터 PTO 출력과 농작업 부하 특성)

  • Park, Seok-Ho;Kim, Young-Jung;Im, Dong-Hyeok;Kim, Chung-Kill;Jung, Sang-Cheol;Kim, Hyeok-Joo;Lee, Jong-Soon;Kim, Sung-Su
    • Journal of Biosystems Engineering
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    • v.35 no.1
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    • pp.15-20
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    • 2010
  • Tractor PTO output and fuel consumption rate under the korean paddy and various paddy operations were measured and analyzed, in which all the measurements were accomplished by the OECD tractor test codes and the collected information will be utilized for defining tractor energy efficiency class and its test methods. Tractor PTO performance tests were conducted under full-load, part-load and various engine RPMs with part-load at the engine laboratory, while the paddy operations were dry land plowing, wet and dry land rotary tilling and wet land preparation under various soils. As a whole, the rated tractor outputs were ranged from 17% to 100% in the various tillage and land preparation operations, however, the loads for the paddy operations of 1,700 to 2,000 rpm were very close to the OECD tractor load distribution thus it would be appropriate to adopt OECD tractor test codes to measure energy consumption efficiency of tractor.

Development of a Power-tiller TMF Mixer (동력경운기 견인형 TMF 배합기의 개발)

  • Jo, Gi-Hyeon;Lee, Jeong-Taek;Baek, Lee
    • Journal of Biosystems Engineering
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    • v.28 no.2
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    • pp.97-106
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    • 2003
  • One of the obstructing factors against managing dairy fm has been heavy labor requirement for feeding dairy cows. A Power-tiller TMF mixer was developed to reduce the cost and to provide economic benefit. The TMF mixer was desisted by the feeding capacity of 20∼30 heads at a batch with various functioning systems of auger type mixer, delivery conveyer, weighing console, pipe heater type heating system, power transmission train and mounting trailer. According to the study resulted, it showed that 1,200rpm, 1,600rpm, 2,000rpm and 2,300rpm were 6ps. Bps, lops and 12ps respectively. and that reduced shaft output by 15%. On the fodder mixer attached powertiller, initial output was necessary large torque. And the heating system was maintaining uniform temperature 60$^{\circ}C$ relatively.

Output characteristics of hybrid power generation system for special vehicles (특장 차량용 하이브리드 발전시스템의 출력특성)

  • Han, Keun-Woo;Choi, Myoung-Hyun;Kim, Seong-Gon;Lee, Chung-Hoon;Han, Man-Seung;Jung, Young-Gook
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.288-289
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    • 2017
  • This study deals with output characteristics of a hybrid power generation system for a vehicle such as a crane, a fire engine, and a wingbody. The proposed method obtains the commercial AC voltage of single phase 220V/60Hz by connecting a variable speed three-phase PMSG(Permanent magnetic synchronous generator) and an AC/DC/AC power converter to PTO (Power take off) or hydraulic motor. The proposed system is fabricated and tested to demonstrate the usefulness of the proposed system.

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Development of Eco Driving System for Agricultural Tractor (트랙터용 경제운전 안내장치 개발)

  • Park, Seok-Ho;Kim, Young-Jung;Im, Dong-Hyeok;Kim, Chung-Kill;Jung, Sang-Cheol;Kim, Hyeok-Ju;Jang, Yang;Kim, Sung-Su
    • Journal of Biosystems Engineering
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    • v.35 no.2
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    • pp.77-84
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    • 2010
  • In this study, we tried to predict tractor power output, fuel consumption rate and work performance indirectly in order to develop an eco driving system. Firstly, we developed equations which could predict tractor power output and fuel consumption rate using characteristic curves of tractor power output. Secondly, with actual engine rpm determined by initial engine rpm and work load, tractor power output and fuel consumption rate were forecasted. Thirdly, with speed signals of GPS sensor system, it was possible to foresee tractor work performance and fuel consumption rate. Lastly, precision of the eco driving system was evaluated through tractor PTO test, and effects of the eco driving system were investigated in the plowing and rotary tilling operations. Engine rpm, power output, fuel consumption rate, work performance and fuel consumption rate per plot area were displayed in the eco driving system. Predicted tractor power outputs in the full load curve were well coincided with the actual power output of prototype, but small differences, 1 to 6 ㎾, were found in the part load curve. Error of the fuel consumption rate was 0.5 L/h, 4.5%, the greatest, and 1 to 3 L/h at the part load curve. It was shown that 69% and 53% of fuel consumption rates could be reduced in plowing and rotary tilling operations, respectively, when the eco driving system was installed in tractor.

Power Conversion System for Electric Power Take-off of Agricultural Electric Vehicle (농업용 전기차량의 전기식 동력인출장치용 전력변환시스템)

  • Kwak, Bongwoo;Kim, Jonghoon
    • Journal of IKEEE
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    • v.23 no.3
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    • pp.994-1002
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    • 2019
  • In this paper, we propose the development of a power conversion system for electric power take-off (e-PTO) of agricultural electric vehicles. Most e-PTOs use commercial power $220V_{AC}$. A bidirectional power conversion system having a two-stage structure consisting of a DC-DC converter and a DC-AC inverter for supplying a high output voltage using a low battery voltage of an agricultural electric vehicle is suitable. we propose a power conversion system consisting of the one-stage dual active bridge (DAB) converter and the two-stage bidirectional full bridge inverter. In addition, we propose a soft start algorithm for reducing the inrush current generated by the link capacitor charging during the initial operation. A 3kW prototype system and its corresponding algorithms have been implemented to verify its effectiveness through experiments.