• Title/Summary/Keyword: PTO시스템

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Development and Performance Test of Hydraulic PTO for 50㎾ Class Rotating Body Type Wave Energy Converter (50㎾급 동체회전형 파력발전시스템 유압식 전력변환장치 개발 및 성능시험)

  • Choi, Kyung-Shik;Yang, Dong-Soon;Park, Shin-Yeol;Cho, Byung-Hak
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.3
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    • pp.99-106
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    • 2011
  • 50kW급 동체회전형 파력발전시스템(WEC;wave energy converter)의 전력변환장치(PTO; power take-off)를 설계 제작한 후 성능시험을 하였다. 파력발전시스템은 2개의 실린더형 동체가 회전관절로 연결된 구조로 수면의 반정도 잠기는 구조로 되어있다. 파랑에 의해 유도된 회전관전의 움직임이 유압실린더에 힘을 가해주며, 유압실린더는 고압의 작동유를 축압기를 경유하여 발전기에 체결된 유압모터로 공급한다. 유압식 PTO은 유압실린더가 왕복운동하는 움직임을 이용하여 고품질의 전력을 생산하는데 효과전인 수단을 제공한다. 파력발전시스템의 경제성은 PTO의 에너지 변환 효율에 크게 의존한다. 발전기를 AC 380V 전력계통에 연계시킨 후, 발전기에서 나오는 출력이 5, 20, 35, 43kW 일때 PTO 전체와 개별기기에 대한 효율을 측정하였다. 본 논문에서 유압식 PTO시스템의 설계에 대해 설명하였으며 효율 향상에 초점을 맞추어 PTO 성능대해 분석하였다.

Analysis of the PTO Driveline Rattle Noise on an Agricultural Tractor (농업용 트랙터 PTO 전동라인의 래틀 소음 분석)

  • Ahn, Da-Vin;Shin, In-Kyung;Han, Hyun-Woo;Son, Gwan-Hee;Park, Young-Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.45-54
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    • 2019
  • In this study, we analyze the rattle noise of a power takeoff (PTO) driveline and develop a PTO driveline resonance model. We measured the rattle noise of the PTO driveline on the output shaft and, by analyzing the rattle noise in the time domain, we determine that the engine expansion stroke period matches the sound pressure of rattle noise. This finding helped us demonstrate that the rattle noise is caused by the collision between the PTO driving gear and the gear driven by the engine expansion stroke; the torsional vibration caused by this collision is affected by the angular velocity fluctuation of the PTO drive shaft. By measuring the angular velocity of the PTO drive shaft, we confirm that the angular velocity fluctuation of the engine flywheel tends to excessively amplify the PTO drive shaft angular velocity fluctuation. We conclude that the resonance, which occurs when the operating frequency of the engine is close to the natural frequency of the tractor power transmission system, causes the excessive angular velocity fluctuation of the PTO drive shaft. We performed a modal analysis of the PTO driveline resonance and, using the characteristic equation, we show that the resonance occurs when the engine rotation speed is close to 850 rpm, which matches the natural frequency of the PTO driveline.

Torsional Vibration Analysis for Engine Shafting of Fishing Vessel with PTO System and Nonlinear Elastic Coupling (PTO시스템과 비선형 탄성커플링을 갖는 어선용 기관축계의 비틀림 진동해석)

  • Choi, Myung-Soo;Kim, Won-Rae;Moon, Deok-Hong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.40 no.3
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    • pp.232-243
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    • 2004
  • After studying the composition about the torsional shafting of main engine for fishing vessel with Power Take Off (PTO) System, the authors made a computer program using the transfer stiffness coefficient method (TSCM) for analyzing torsional vibration about the shafting with PTO system and nonlinear elastic coupling. The torsional shafting of main engine was separated by 3 types according to the connecting. The torsional shafting of main engine was separated by 3 types according to the connecting condition of main engine with propeller or the PTO system or both of them. In this paper, the change of natural frequencies and natural modes according to connecting condition of torsional shafting and nonlinear elastic coupling were analyzed. The accuracy of the TSCM was confirmed by comparing with the computational results of the Finite Element Method.

Load capacity simulation of PTO gears for a small cultivator during rotary ditching operation (구굴 작업에 따른 소형 관리기의 PTO 기어 부하 용량 시뮬레이션)

  • Lee, Pa-Ul;Choi, Changhyun;Choi, Youngsoo;Lee, Lijung;Kim, Yongjoo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.11-11
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    • 2017
  • 지속적인 고령화 추세에 따라 여성과 고령층의 노동력이 차지하는 비율이 높아지고 있어, 사용하기 편리한 소형농기계의 요구가 증가하고 있는 실정이다. 본 연구에서 사용한 소형 관리기는 정식 작업 전 경운, 정지 등 다양한 작업이 가능한 농기계이다. 본 연구에서는 소형 관리기에 토크 측정 시스템을 구성하였으며, 작업 중 가장 큰 부하를 받는 구굴 작업 부하를 측정하였다. 또한, 작업 시 가장 직접적으로 영향을 받는 PTO (Power Take Off) 기어의 부하 용량(load capacity)을 기어 해석 소프트웨어를 이용하여 분석하였다. PTO 기어의 부하 용량은 안전율, 피로수명을 대상으로 평가하였다. 측정된 부하 데이터는 변동 하중이므로, 부하 크기와 빈도수의 규칙적인 신호로 단순화하기 위하여 레인플로우 카운팅 방법을 사용하였으며, SWT (Smith-Watson-Topper) 방법을 이용하여 공칭 토크를 계산하였다. PTO 기어의 안전율은 ISO 6336, 피로 수명은 마이너 법칙(Miner rule)을 이용하여 계산하였다. PTO의 변속 단수 총 2단이며, 5개의 스퍼 기어로 구성되어 있다. 시뮬레이션 결과, 소형 관리기의 주행 속도 또는 PTO의 회전속도 증가에 따라 PTO에서 발생하는 평균 부하가 크게 나타났다. 또한 주행 단수 및 PTO 기어 단수가 증가할수록 기어의 안전율과 피로 수명이 감소하였으며, 특히 PTO 기어의 안전율은 접촉 응력에서의 안전율보다 굽힘 응력에서의 안전율이 급격하게 감소하였다. 소형 관리기의 PTO 수명은 주행 단수 2단, PTO 단수 2단 일 때 가장 적게 나타났다. 따라서 소형 관리기의 주행 속도와 PTO 회전 속도를 저속으로 작업하는 것이 PTO 기어의 수명에 더 유리할 것으로 판단된다.

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Design of AC/DC Combined V2X System for Small Electric Vehicle (소형 전기차 적용을 위한 AC/DC 복합 V2X 시스템 설계)

  • Kim, Yeong-Jung;Chang, Young-Hag;Moon, Chae-Joo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.4
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    • pp.617-624
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    • 2022
  • The small electric vehicles equipped with V2X(vehicle to everything) systems may provide more information and function to the existing navigation system of the vehicle. The key components of V2X technology include V2V (vehicle to vehicle), V2N(vehicle to network) and V2I (vehicle to infrastructure). This study is to design and implementation of VI type E-PTO which is interfaced with external equipments, the work designs the components of E-PTO such as DC/DC converter, DC/AC converter, battery bidirectional charging system etc. Also, it implements the devices and control systems for driving. The test results of VI type E-PTO components showed allowable 10% requirements of transient voltage variation rate and recovery time within 100ms for start/stop and normal operation.

Analysis of Power Requirement for 105 HP Agricultural Tractor during Rotary Tillage Operation (로타리 작업 시 105마력급 농업용 트랙터의 소요동력 분석)

  • Kim, Wan-Soo;Choi, Chang-Hyun;Park, Seong-Un;Kim, Yong-Joo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.8-8
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    • 2017
  • 본 연구는 로타리 작업에 따른 105마력급 농업용 트랙터의 소요동력을 분석하기 위하여 수행되었다. 소요동력 측정 시스템은 차축 토크미터, PTO 토크미터, 주/보조 유압센서, 데이터 수집장치를 이용하여 구성하였다. 시험에 사용된 트랙터는 동양물산 105 HP급 트랙터 (S07, TYM, Korea)이며, 작업기는 로타베이터 (SW 230GL, Sungwoo Industrial Co. Ltd, Korea)를 사용하였다. 포장시험은 전라북도 부안군에 죽림길에 위치한 $4,000m^2$ ($100m{\times}40m$) 크기의 경작지 2곳에서 수행하였다. 포장시험 시 작업 단수는 주행단수 L3단 (2.38 km/h)에서 PTO 단수 1단 (540 rpm)과 2단 (750 rpm)으로 설정하였고, 로타리 작업 시 경심은 13 cm 조건에서 실시하였다. 트랙터 작업은 동양물산의 성능시험 업무를 맡고 있는 숙련된 작업자가 숙달된 방법으로 수행하였다. 포장시험지의 토양환경은 임의의 15곳에서 채취한 시료를 이용하여 토성, 함수율, 원추 관입지수에 대하여 미국 농무부 (USDA)법을 기준으로 분석하였다. 토양환경 분석 결과 토성은 Sandy loam (사양토), 평균 함수율은 35.15%, 평균 원추관입지수는 1,562 kPa로 나타났다. PTO 1단 작업 시 트랙터의 평균 소요동력은 차축, PTO, 주 유압, 보조 유압에 대하여 각각 1.8, 54.0, 1.3, 그리고 1.1 hp로 나타났다. PTO 2단 작업 시 트랙터의 평균 소요동력은 차축, PTO, 주 유압, 보조 유압에 대하여 각각 1.2, 79.4, 1.2, 그리고 1.0 hp로 나타났다. PTO 1단 작업 시 소요동력의 합은 58.2 hp로, 정격 마력 (105 hp) 대비 55.43 % 사용한 것으로 나타났으며, PTO 2단 작업 시 소요동력의 합은 82.8 hp로, 정격 마력 대비 78.85% 사용한 것으로 나타났다. PTO 1단 대비 2단에서는 PTO를 제외한 차축, 주 유압, 보조 유압의 소요동력이 감소하였으나, PTO에서 약 1.47배로 크게 증가하여 전체적으로 소요동력이 증가한 것으로 나타났다. 향후 다양한 작업기 및 작업 단수에 따른 소요동력을 분석하여 농업용 트랙터의 모든 부하 조건에 대한 데이터베이스 구축에 관한 연구를 수행할 예정이다.

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A Study on the Adoption of Power Take Off Operation Mode and Fuel-Saving Effect in the Hybrid Electric Propulsion System for a Warship (전투함 하이브리드 전기추진 시스템의 PTO 운전모드 적용 및 연료절감 효과 연구)

  • Kim, So-Yeon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.1
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    • pp.40-48
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    • 2019
  • Hybrid electric propulsion systems (H-EPSs) are an intermediate step for integrated full electric propulsion warships. H-EPSs are a dynamic combination of mechanical and electrical propulsion systems to achieve the required mission performances. The system modes could adapt to meet the requirement of the various operation conditions of a warship. This paper presents a configuration and operating modes of H-EPSs considering the operation conditions of a destroyer class warship. The system has three propulsion modes, namely, motoring mode, generating mode [power take off (PTO) mode], and mechanical mode. The PTO mode requires a careful fuel efficiency analysis because the fuel consumption rate of propulsion engines may be low compared with the generator's engines depending on the loading power. Therefore, the calculation of fuel consumption according to the operating modes is performed in this study. Although the economics of the PTO mode depends on system cases, it has an advantage in that it ensures the reliability of electric power in case of blackout or minimum generator operation.

Performance Analysis of Wave Energy Converter Using a Submerged Pendulum Plate (몰수형 진자판을 이용한 파력발전장치의 성능해석)

  • Cho, Il Hyoung
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.20 no.2
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    • pp.91-99
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    • 2017
  • The parametric study was performed for performance enhancement of wave energy converter(WEC) using a submerged pendulum plate. The wave exciting moment and hydrodynamic moment were obtained by means of eigenfunction expansion method based on the linear potential theory, and then the roll response of a pendulum plate and time averaged extracted power were investigated. The optimal PTO damping coefficient was suggested to give optimal extracted power. The peak value of optimal extracted power occurs at the resonant frequency. The resonant peak and it's width increase, as the height and thickness of a pendulum plate increase. The mooring line installed at the end of the pendulum plate is effective for extracting wave energy because it can not only induce the resonance with the waves of the installation site but also increase the restoring moment in case of PTO-on. The WEC using a rolling pendulum plate suitable for the shallow water acts as breakwater as well as energy extraction device.

Performance Evaluation of an Axisymmetric Floating Wave Power Device with an Oscillating Water Column in the Vertical Cylinder (진동 수주형 축대칭 부유식 파력발전장치의 성능평가)

  • Park, Woo-Sun;Jeong, Shin Taek;Choi, Hyukjin;Lee, Uk Jae
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.30 no.1
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    • pp.29-38
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    • 2018
  • In order to evaluate the performance of the floating wave power, which is an axisymmetric oscillating water column type, linearized free surface boundary condition considering the influence of PTO (power takeoff) was derived and a finite element numerical model was established. Numerical experiments were carried out by varying cylinder length, skirt length, and depth of water, which are design parameters that can change the resonance of water column in cylinder and heave resonance of the float, which is considered to affect the power generation efficiency. Finally, the basic data necessary for the optimum design of the power generation system were obtained. As a result, the efficiency of the power generation system is dominated by the heave motion resonance of the float rather than the water column resonance in the cylinder, and the resonance condition for the heave motion can be changed efficiently by attaching the skirt to the outside of the buoy.

3-Dimensional Numerical Analysis of Air Flow inside OWC Type WEC Equipped with Channel of Seawater Exchange and Wave Characteristics around Its Structure (in Case of Irregular Waves) (해수소통구를 구비한 진동수주형 파력발전구조물 내 공기흐름과 구조물 주변에서 파랑특성에 관한 3차원수치해석(불규칙파의 경우))

  • Lee, Kwang Ho;Lee, Jun Hyeong;Jeong, Ik Han;Kim, Do Sam
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.30 no.6
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    • pp.253-262
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    • 2018
  • Oscillating Water Column (OWC) Wave Energy Converters (WEC) harness electricity through a Power-Take-Off (PTO) system from the induced-airflow by seawater oscillating inside a chamber. In general, an air chamber with a relatively small cross-sectional area is required compared to seawater chamber to obtain high-velocity air in the PTO system, and in order to simulate an accurate air flow rate in the air chamber, a three-dimensional study is required. In this study, the dynamic response of OWC-WEC that is equipped with the channel of seawater exchange for the case of irregular waves has been numerically studied. The open source CFD software, OLAFLOW for the simulation of wave dynamics to the openFOAM and FOAM-extend communities, was used to simulate the interaction between the device and irregular waves. Based on the numerical simulation results, we discussed the fluctuation characteristics of three dimensional air flow in the air-chamber, wave deformation around the structure and the seawater flow inside the channel of seawater exchange. The numerical results the maximum air flow velocity in the air-chamber increases as the Ursell value of the significant wave increases, and the velocity of airflow flowing out from the inside of air chamber to the outside is greater than the speed of flowing into the air chamber from the outside.