• Title/Summary/Keyword: PM BLDC Motor

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Optimized Design of Rotor Considering Cost-Reduction of Small BLDC Motor for the Water Pump (펌프용 소형 BLDC 모터의 원가절감을 고려한 회전자 최적화 설계)

  • Kim, Hoe-Cheon;Jung, Tae-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.4
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    • pp.495-501
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    • 2013
  • In the present study, a BLDC motor for a pump in which a neodymium PM is replaced with a Ferrite PM has been developed in preparation for the cost increase and to ensure the stability of the resource supply. One of the currently used motors for pumps is a BLDC motor having an interior PM wherein a rare-earth PM is adopted. However, a BLDC motor for a pump is designed to have large airgap because of the use of a waterproof insulator according to its structural characteristics, and therefore, a SPM structure is suitable. Hence, an SPM BLDC motor in which a Ferrite PM is used is designed. Nevertheless, the use of Ferrite instead of rare-earth materials causes a deterioration in the performance of the electric motor, such as a decrease in the BEMF and the maximum power of the motor and the irreversible demagnetization of the PM. In order to mitigate such disadvantages, an optimized design of the BLDC motor is developed by changing each design parameter and by improving the electromagnetism structure.

Speed Control of Three Phase Slotless PM BLDC Motor Using Single Sensor (Single Sensor를 이용한 3상 슬롯리스 PM BLDC 전동기의 속도제어)

  • Yoon Y. H.;Kim Y. C.;Lee S. S.;Won C. Y.;Choe Y. Y.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.6
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    • pp.536-543
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    • 2004
  • Slotless Permanent Magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and power density has been more widely used In Industrial and factory machine. Generally, PM BLDC meter is necessary that the three Hall-lCs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in PM BLDC Motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if it used only one Hall-IC, we can estimate information of the others phase in sequence through a rotor This paper identified the characteristics and performance by using one Hall-IC with the 3-phase, 2-pole, 6-slot PM BLDC motor.

Rotor Position Estimation of 3-Phase PM BLDC Motor by 2Hall-IC, 1Hall-IC (2Hall-IC, 1Hall-IC를 이용한 PM BLDCM의 회전자 위치검출)

  • Lee, Byoung-Kuk;Kim, Yuen-Chung;Yoon, Yong-Ho;Kim, Hack-Seong;Won, Chung-Yuen;Chun, Jang-Sung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.4
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    • pp.56-64
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    • 2006
  • Generally, Permanent Magnet Brushless DC Motor(PM BLDC) is necessary the Hall-IC to detect the rotor position. But it will take place the operation standstill of motor or error of rotor position detection according to the circumference temperature, humidity, or limited surroundings. This paper propose the algorithm of rotor position detection only using one or two Hall-IC. Therefore we can estimate information of the others phase in sequence through a rotor instead of using three Hall-IC at 3 phase motor. This paper identify the same characteristics, performance and function of protection circuit by the proposed algorithm with the 3 phase PM BLDC motor in comparison with general method.

Speed Control of Three Phase Slotless PM BLDC Motor Using Single Sensor (Single Sensor를 이용한 3상 Slotless PM BLDC 전동기의 속도제어)

  • Lee S. J.;Yoon Y. H.;Woo M. S.;Won C. Y.;Choe Y. Y.
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.33-37
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    • 2004
  • Slotless Permanent magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and high power density has been more widely used in industrial and automatic machine. Generally, PM BLDC meter is necessary that the three Hall-ICs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in this motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if only we used one Hall-IC, we estimate information of the others phase in sequence through a revolving rotor. This paper identified the characteristics and performance by using one Hall-IC for the 3 phase PM BLDC whose six stator and two rotor designed.

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Reduction of Cogging Torque of BLDC Motor by Sinusoidal Air-Gap Flux Density Distribution (BLDC 전동기의 정현적 공극 자속밀도 구현에 의한 코깅 토크 저감)

  • Kim, Samuel;Jeong, Seung-Ho;Rhyu, Se-Hyun;Kwon, Byung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.1
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    • pp.57-65
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    • 2007
  • Along with the development of power electronics and magnetic materials, permanent magnet (PM) brushless direct current (BLDC) motors are now widely used in many fields of modern industry BLDC motors have many advantages such as high efficiency, large peak torque, easy control of speed, and reliable working characteristics. However, Compared with the other electric motors without a PM, BLDC motors with a PM have inherent cogging torque. It is often a principle source of vibration, noise and difficulty of control in BLDC motors. Cogging torque which is produced by the interaction of the rotor magnetic flux and angular variation in the stator magnetic reluctance can be reduced by sinusoidal air-gap flux density waveform due to reduction of variation of magnetic reluctance. Therefore, this paper will present a design method of magnetizing system for reduction of cogging torque and low manufacturing cost of BLDC motor with isotropic bonded neodynium-iron-boron (Nd-Fe-B) magnets in ring type by sinusoidal air-gap flux density distribution. An analytical technique of magnetization makes use of two-dimensional finite element method (2-D FEM) and Preisach model that expresses the hysteresis phenomenon of magnetic materials in order for accurate calculation. In addition, For optimum design of magnetizing fixture, Factorial design which is one of the design of experiments (DOE) is used.

PLL Control Method for Precise Speed Control of Slotless PM Brushless DC Motor Using 2 Hall-ICs (2 Hall-ICs를 이용한 Slotless PM Brushless DC Motor의 정밀속도제어를 위한 PLL 제어방식)

  • Yoon Y.H;Lee S.J;Kim Y.R;Won C.Y;Choe Y.Y
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.2
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    • pp.109-116
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    • 2005
  • The high performance drives of the slotless Permanent Magnet Brushless DC(PM BLDC) motor can be achieved by the current control, where the currents flow according to the rotor position and the current phase is suitably controlled according to the operational condition. Rotor position information can be provided by Hall-IC or sensorless algorithm. So, the Hall-ICs are set up in this motor to detect the main flux from the rotor. Instead of using three Hall-ICs and encoder, this paper uses only two Hall-ICs for the permanent magnet rotor position and the speed feedback signals, and uses a micro-controller of 16-bit type (80C196KC). Also because of low resolution obtained by using Hall-IC even low-cost and simple structure, to improve the wide range of speed response characteristic more exactly, we propose the rotor position signal synthesizer using PLL circuit based on two Hall-ICs.

A Design Optimization of Asymmetric Air-gap Structure for Small 3-phase Permanent Magnet SPM BLDC Motor

  • Kam, Seung-Han;Jung, Tae-Uk
    • Journal of Magnetics
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    • v.20 no.1
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    • pp.91-96
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    • 2015
  • As many researchers are relentlessly trying to improve the power generation schemes from the power grid, to meet the constantly increasing electricity demand. In this paper, the results of a finite element analysis are carried out to study on a design optimization of an asymmetric air-gap structure in 3-phase Permanent Magnet Brushless DC Motors. To achieve a high efficiency for a 3-phase PM BLDC motor, the asymmetric air-gap structure is proposed considering the rotation direction of a motor. Generally, a single-phase BLDC motor is applied asymmetric air-gap structure for starting. This is because the asymmetric air-gap structure causes reluctance variation so the motor can utilize reluctance torque toward a rotation direction. In this paper, the asymmetric air-gap is applied to 3-phase BLDC SPM motor so it utilizes reluctance torque with alignment torque. A proposed model is designed by 2-D FE analysis and the results are verified by experimental test.

Characteristics of Torque and Vibration-Noise take into account Permanent Magnet Overhang of BLDC Motor for Robots (로봇 구동용 BLDC Motor의 영구자석 오버행에 따른 토크 및 진동.소음 특성)

  • Kang, Gyu-Hong;Kim, Duck-Hyun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.7
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    • pp.346-352
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    • 2006
  • In Brushless DC Motor, there are Permanent Magnets (PMs) with driving circuit and sensor for detecting to rotor position and rotation speed. In the case of using hall IC sensor which response to magnetic flux, that is required to additional sensor magnet for rotor position detecting. Most of BLDC motor, However, take asymmetrical overhang of PM in rotor instead of additional sensor magnet for operating of hall IC sensor. The asymmetrical overhang of PM occur rotor thrust to z-axis direction that is lead to not only damage of bearing but also intensive noise and vibration. Therefore, the analysis of magnet overhang effect in the side of vibration and drive to hall If sensor is required to precise. In this paper, 2-D Finite Element Method is used to solve precise field computation and thrust of z-axis direction considering asymmetrical magnet overhang. And also the z-axis thrust from the analysis result is compared to experimental result. In conclusion, the purpose of this paper minimize to noise and vibration of BLDC Motor as analyzes to asymmetrical magnet overhang effect.

Development of Controller for MPB BLDC Motor (MPB BLDC 전동기의 제어기 개발)

  • 김상욱;김보열
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.50 no.3
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    • pp.117-124
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    • 2001
  • The aim of this paper is to develop a controller of multi-phase bipolar brushless DC (MPB BLDC) motors for an electric bicycle. A MPB BLDC motor has a Permanent magnet rotor in which the magnetic arrangement is radial to the shaft and integral to the rotor laminations. This technique concentrates flux, giving a higher flux density than a surface-mounted PM motor and increases reluctance torque. The stator of MPB BLBC motor has parallel winding, allowing multi-phase separate independent controllability. It gets much more high power than wye-connection at same low voltage. The conventional techniques of exited with modulation(EWM), bidirection control, and partial square wale control are Proposed with one H-bridge and two photo sensors per phase. The Proposed controller is satisfied for the limited speed control and designed for system stability Experimental results show the performance of the proposed controller of MPB BLDC motors for an electric bicycle.

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Low Cost Speed Control System of PM Brushless DC Motor Using 2 Hall-ICs (2Hall-ICs를 이용한 저가형 PM Brushless DC Motor 속도 제어)

  • 윤용호;우무선;김덕규;원충연;최유영
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.4
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    • pp.311-318
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    • 2004
  • Generally, PM BLDC drive system is necessary that the three Hall-ICs evenly be distributed around the stator circumference and encoder installed in case of the 3 phase motor. The Hall-ICs are set up in this motor to detect the main flux from the rotor. So the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. Instead of using three Hall-ICs and encoder, this paper uses only two Hall-ICs for the permanent magnet rotor position and for the speed feedback signals, and uses a micro controller of 16-bit type(80C196KC) with the 3 phase PM BLDC whose six stator and two rotor designed. Two Hall-IC Hc and $H_B$ are placed on the endplate at 120 degree phase difference. With these elements, we estimate information of the other phase in sequence through a rotating rotor.