• Title/Summary/Keyword: PLC Control Program

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Operation and Analysis of Network for Multivendor PLC Group Management in the Wall Paper Process (발포 벽지 공정에서 이기종 PLC 그룹 관리를 위한 네트워크 운영과 해석)

  • Gang, Seong-Deok;Lee, Dong-Chun;Kim, Jeong-Ho;Lee, Sang-Beom
    • The Transactions of the Korea Information Processing Society
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    • v.3 no.2
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    • pp.283-294
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    • 1996
  • To operate the automatic devices of manufacturing process more effectively and to solve the needs of the resource sharing, network technology is applied to the unit control devices located in common manufacturing zone and operated by connecting them. This paper introduces deign and test operation of cell system for the management of multivendor PLC by applying to wall paper process based on the manufacturing standardization of CIM. The analysis of designed multivendor PLC group is performed by selecting the parameters such as variation of data packet size and node number of PLC ladder logic program and variation by analyzing the corresponding variation values of token rotation time and waiting time for the system operation. For the method of the analysis,the equation is considering the overhead such as indicated packet service time and transmission safety margin for PLC network connection in M/G/1 queue model,and it is applied to the cell system and PLC group manage-ment for operation .Through the experiment,it is found that the realtime processing is possible with expanded and better result than the resuit obtained by Jayasumana.Browaka with PLC scan time considered,response lower limit of 10-20 msec. data packet size not more than 50 bytes.and the number of nodes less than 40.

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Efficient Error Management Method in Process Control System Described by SFC Graphical Language (SFC 그래픽 언어로 기술된 공정제어 시스템에서 효율적인 에러관리 방법)

  • 전호익;우광준
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.1
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    • pp.59-66
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    • 2000
  • As the highly complex and precise control functions are required in modern industrial process control system, the complex function models and developed in each hardware and software of PLC. The SFC graphical language is very powerful for describing the sequential logic control algorithm, on the other hand it graphical language is very powerful for describing the sequential logic control algorithm, on the other hand it has problems in describing the interlock logic control algorithm, such as error management algorithm. In this paper, we propose the efficient error management method using the action qualifiers to design the error management algorithm in industrial process control system described scheme, we realize the error management logic in process control system of film coating machine.From the experiment results, we confirm that the proposed scheme is very useful in aspects to realize easily th error management logic and to reduce the memory capacity for user's program.

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Systematic Design of Programmable Logic Controller Based on Efficient Code Conversion Algorithm (효율적 코드변환 알고리즘에 기반한 PLC 의 체계적 설계)

  • Cha, Jong-Ho;Cho, Kwang-Hyun
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.12
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    • pp.1009-1014
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    • 2001
  • The ladder diagram (LD) for programmable logic controllers (PLCs) ar responsible for much important roles in advance industrial automation. As automated systems become more complex the design procedures of the system become more difficult as well. Hence. the design automation issues based on discrete event models(DEMs) are receiving more attention. One of the popular ways of tackling these problems is employing Petri nets. In this paper, we use the modified automation Petri net(MAPN) to model the manufacturing system and the modified token passing logic (MTPL) method conversion (ECC) algorithm based on the MAPN and the MTPL Finally, an example of the manufacturing system is provided to illustrate the proposed ECC algorithm.

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Lighting Dimming Control system using PLC (전력선 통신을 이용한 방전등의 조광제어 시스템)

  • 김한수;박종연
    • Proceedings of the IEEK Conference
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    • 2001.06e
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    • pp.157-160
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    • 2001
  • We studied about the lighting control system on pc using PLM(Power Line Modem). The PLM is composed of FSK IC-chip and the circuit for the power line communication. We developed the control program using visual c++ language on PC for dimming the lamps. In this paper dimming controller was made with PIC161F874 and its communication speed was 1200 boad rates.

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A Study on Programmable Logic-based Smart Peak Power Control System (프로그램 로직 기반의 스마트 최대 전력 관리 시스템에 관한 연구)

  • Lee, Woo-Cheol;Kwon, Sung-Hyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.2
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    • pp.92-99
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    • 2014
  • The paper is related to smart maximum power system based on program logic. Especially, this system compares the total demand power with the target power by using the signal from the digital kilo watt meter. Based on the power information by the maximum power control equipment the consumed future power is anticipated. In addition, through consumed future power the controllable target power is set, and it applies on the maximum power control equipment. User or manager would control the load efficiently through the simple programming which could control load based on the control sequence and relay. To begin with the conventional maximum power control algorithm is surveyed, and the smart maximum power control system based on program logic is used, and the new algorithm from full load to proportion shut down is proposed by using PLC program. the validity of the proposed control scheme is investigated by both simulation results.

A CASE Tool for Automatic Generation of FBD Program from NuSCR Formal Specification (NuSCR 정형 요구사항 명세로부터 FBD 프로그램 자동생성을 위한 CASE 도구)

  • Back, Hyoung-Bu;Yoo, Jun-Beom;Cha, Sung-Deok
    • Journal of KIISE:Computing Practices and Letters
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    • v.15 no.4
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    • pp.265-269
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    • 2009
  • Formal specification plays important roles in guaranteeing software safety of safety-critical systems such as nuclear power plant's digital control systems. We had developed a technique [1] which synthesizes Function Block Diagram(FBD) programs from NuSCR formal requirements specifications, but it did not be used widely as it had no automatic tool support. FBD is one of the programming languages for Programmable Logic Controllers(PLC) based system. This paper introduces a CASE tool, NuSCRtoFBD, developed to automate the synthesis procedure. The CASE tool NuSCRtoFBD can reduce a number of errors occurred in the process of manual FBD programming.

WCRT-reducing scheduling algorithm for programmable logic controllers with remote I/Os (떨어진 입출력 장치를 가지는 프로그래머블 로직 콘트롤러를 위한 스케쥴링 알고리즘)

  • 정승권;권욱현
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.752-755
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    • 1997
  • In this paper, a scheduling algorithm is proposed for a programmable logic controller(PLC) with remote I/Os, assuming the multi-tasking facilities. Since sequence programs are executed on the application processor and I/O data are transmitted by the network processor concurrently, the proposed algorithm schedules the data transmission as well as the sequence program execution. The suggested algorithm guarantees the bounded WCRT(worst case response time), which is the one third of the WCRT in the absence of scheduling. Computer simulation shows that the algorithm can be easily applied to a real PLC without critical constraints on utilization of resources and inter-relation among tasks.

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Development on Tandem GMA Welding System using Seam Tracking System in Pipe Line (용접선 추적시스템을 적용한 탄뎀 원주 용접시스템 개발)

  • Lee, JongPyo;Lee, JiHye;Park, MinHo;Park, CheolKyun;Kim, IllSoo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.1007-1013
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    • 2014
  • In this study to improve the productivity, advantage Tandem circumferential weld process of seam tracking system was applied for the laser vision sensor. Weld geometry scanning laser vision sensor and PLC control unit are used to scan correct positioning of welding torch when the program is implemented so that it can correctly track the welding line. The welding experiment was conducted to evaluate the performance of laser vision seam tracking sensor in tandem welding process. The seam tracking several experiments was to determine the reliability of the system, welding experiments relatively good quality welding bead was confirmed. Furthermore, the PLC program for seam tracking was used to confirm the validity of the application of tandem welding process according to the benefits of increased productivity, which is expected to contribute to national competitiveness.

Implementation of PLC modem using DS/SS for Automation (자동화를 위한 DS/SS 방식의 전력선 모뎀 구현)

  • 박준용;최원호;노경호;박종연
    • Proceedings of the IEEK Conference
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    • 2003.07a
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    • pp.493-496
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    • 2003
  • This paper studied the method to improve the reliability with the simple structure and the decreased calculation of Micro-Controller(uC) in Power Line Modem. We have implementation the program which correct the 1-bit error of the $\mu$C within the control system and the DS/SS(Direct sequence/spread spectrum) by adding the simple circuit between a single chip powerline transceiver IC and a uC.

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A Template Based Process Modeling Methodology for Control Simulation (제어 시뮬레이션을 위한 템플릿기반 공정 모델링 방법론)

  • Shin, Hye-Seon;Ko, Min-Suk;Hong, Sang-Hyun;Park, Sang-Chul;Wang, Gi-Nam
    • Korean Journal of Computational Design and Engineering
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    • v.16 no.5
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    • pp.351-360
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    • 2011
  • Product systems are quickly and frequently changed because Product Life Cycle is continuously reduced and adopting new product is steadily fast. Thus, various studies are progressed using simulation which is one of digital manufacturing. The research that is concerning simulation of control verification for shorten the commissioning which has a lot of trial and error is in progress. Also, simulation of control verification has strength that it can catch the errors in advance. However, a control program in simulation needs virtual factory for representation of control information. For this reason, excessive time and energy is put into controlling the virtual factory. So, in this paper, we construct library which is using exist data, in order to overcome limitation of these problems. Furthermore, we suggest methodology which can model and verify the process more speedy using library. Especially, we give body to the BB/BR Line process which has many altering equipment and need high technology effectively using physical and logical modeling. We can set up a control simulation environment very rapidly, as well as cut process time down using our suggestion.