• Title/Summary/Keyword: PLC Control Program

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A study on programming and monitor system of the PLC using GRAFCET (GRAFCET을 이용한 프로그램형 제어기의 제어기능 설계 및 모니터링에 관한 연구)

  • Han, Seung-Soo;Choi, Don;Kim, Hyun-Ki;Woo, Kwang-Bang
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.90-94
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    • 1987
  • A structured user-friendly procedures which enable users to program in GRAFCET form directly from sequence specifications have been developed. Using these procedures, we can program the programmable logic controller (PLC) in sequential control and realize programming, debugging, and real-time monitoring. GRAFCET has many advantages like parallelism expression, so we can expect higher productivity and easier maintenance than boolean language or relay-ladder diagram specification when adapts them to PLC.

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Study on Expansion of Output Point for PLC Output Unit (PLC 출력 Unit의 출력 점수 확장에 관한 연구)

  • You Jeong-Bong;Jeon Ho-Ik;Nam Sang-Yep
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.42 no.3 s.303
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    • pp.25-32
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    • 2005
  • PLC is the most widely utilized among many sorts of existing controller for the design of process control system, and study about a PLC language is performed actively. In this paper, we proposed the method that we increase an output points when increased of the output machine which is going to control it in the FA design that used PLC. Output point is going to be extended with 2-3 points in the state that cannot equip output unit in basic base any more. Then an extension base, a power supply, an extension cable and an output unit must be equipped particularly. Then a cost must be added very much. This paper propose the method which extended an output in a small quantity. We designed the expansion unit that received the points of output unit and decoded the signal and the program module that finally extended output points by encoding and decoding, and we confirmed his feasibility through a experiment.

The Design of High Speed Processor for a Sequence Logic Control using FPGA (FPGA를 이용한 시퀀스 로직 제어용 고속 프로세서 설계)

  • Yang, Oh
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.12
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    • pp.1554-1563
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    • 1999
  • This paper presents the design of high speed processor for a sequence logic control using field programmable gate array(FPGA). The sequence logic controller is widely used for automating a variety of industrial plants. The FPGA designed by VHDL consists of program and data memory interface block, input and output block, instruction fetch and decoder block, register and ALU block, program counter block, debug control block respectively. Dedicated clock inputs in the FPGA were used for high speed execution, and also the program memory was separated from the data memory for high speed execution of the sequence instructions at 40 MHz clock. Therefore it was possible that sequence instructions could be operated at the same time during the instruction fetch cycle. In order to reduce the instruction decoding time and the interface time of the data memory interface, an instruction code size was implemented by 16 bits or 32 bits respectively. And the real time debug operation was implemented for easy debugging the designed processor. This FPGA was synthesized by pASIC 2 SpDE and Synplify-Lite synthesis tool of Quick Logic company. The final simulation for worst cases was successfully performed under a Verilog HDL simulation environment. And the FPGA programmed for an 84 pin PLCC package was applied to sequence control system with inputs and outputs of 256 points. The designed processor for the sequence logic was compared with the control system using the DSP(TM320C32-40MHz) and conventional PLC system. The designed processor for the sequence logic showed good performance.

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TECHNICAL REVIEW ON THE LOCALIZED DIGITAL INSTRUMENTATION AND CONTROL SYSTEMS

  • Kwon, Kee-Choon;Lee, Myeong-Soo
    • Nuclear Engineering and Technology
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    • v.41 no.4
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    • pp.447-454
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    • 2009
  • This paper is a technical review of the research and development results of the Korea Nuclear Instrumentation and Control System (KNICS) project and Nu-Tech 2012 program. In these projects man-machine interface system architecture, two digital platforms, and several control and protection systems were developed. One platform is a Programmable Logic Controller (PLC) for a digital safety system and another platform is a Distributed Control System (DCS) for a non-safety control system. With the safety-grade platform PLC, a reactor protection system, an engineered safety feature-component control system, and reactor core protection system were developed. A power control system was developed based on the DCS. A logic alarm cause tracking system was developed as a man-machine interface for APR1400. Also, Integrated Performance Validation Facility (IPVF) was developed for the evaluation of the function and performance of developed I&C systems. The safety-grade platform PLC and the digital safety system obtained approval for the topical report from the Korean regulatory body in February of 2009. A utility and vendor company will determine the suitability of the KNICS and Nu- Tech 2012 products to apply them to the planned nuclear power plants.

Study on the application of a realtime simulator to the development of a controller for a space thermal environment chamber (실시간 플랜트 시뮬레이터를 이용한 우주 열환경 챔버 제어기 개발에 관한 연구)

  • Jung, Mu-Jin;Shin, Young-Gy;Choi, Seok-Weon;Moon, Guee-Won;Seo, Hee-Jun;Lee, Sang-Hoon;Cho, Hyok-Jin
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.216-221
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    • 2003
  • A thermal vacuum chamber is mainly used to simulate thermal environments of a test satellite in satellite orbits in which daily temperature variations range from 80K to above 400K depending on solar radiation under the vacuum below $10^{-4}$ torr. The test facility is quite complex and consists of expensive parts. So any modification of control software is discouraged in fear of unexpected system failure. The purpose of this study is to develop a realtime dynamics model of the thermal vacuum chamber in view of controller design and simulate its electrical inputs and outputs for interface with a PLC (programmable logic controller). A PLC program that was used in the thermal vacuum chamber is applied to the realtime simulator. The realized simulator dynamics is found to be quite similar to that of the thermal vacuum chamber and serve to an appropriate plant to verify the control performance of a programmed PLC.

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Automatic Control of pH and EC by Programmable Logic Controller in Nutriculture of Tomato(Lycopersicon esculentum Mill.) (토마토의 양액재배시 Programmable Logic Controller에 의한 pH와 EC의 자동조절)

  • 김형준;김진한;남윤일
    • Journal of Bio-Environment Control
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    • v.4 no.2
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    • pp.203-210
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    • 1995
  • Using the programmable logic controller (PLC), a kind of microcomputer, a facility to control EC and pH automatically in nutriculture of tomato was developed. A program for the automatic control of nutriculture was written in ladder diagram language. EC and pH levels of nutrition solution could be maintained at 1.70-1.72 and 6.1-6.5, respectively, during the entire growing period. Better fruits and higher yield were obtained in automatic control plot than in the control plot. Inorganic elements in plant were higher in the former than in the latter.

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Study on the Vibration Control Characteristics of ER Actuator for Application in Intelligence Process Control Systems(PLC) (지능형 공정제어 시스템 적용을 위한 ER 작동기의 진동제어 특성에 관한 연구)

  • Jang, Sung-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.49-55
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    • 2005
  • This paper presents experiments on the evaluation of characteristics of ER fluids used for vibration control of application in intelligence type process control systems. Dynamic characteristics of the actuator(beam) embedded with the ER fluid can be controlled by changing the strength of the electric field applied on the ER fluids, thus provides a mean to avoid the resonance. In case electric field is supplied to the smart structure with ER fluids, vibration energy is dissipated more than the beam without electric field, because particles in ER fluid form a chain structure in the presence of electric field. The damping and stiffness of the beam with ER fluid are increased when the applied electric field increases. The characteristics of damping and stiffness of the ER fluid with various electric field strength were investigated by conducting a vibration test of the beam with ER fluid. If it applies characteristics of the ER fluids, it will be able to apply in the PLC control system for the vibration which occurs from process system.

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The Design and Implement of Program Simulator for testing PLC-based control systems (PLC 기반 제어 시스템을 테스트하기 위한 프로그램 시뮬레이터의 설계 및 구현)

  • 정민포;김규년
    • Proceedings of the Korean Information Science Society Conference
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    • 1999.10c
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    • pp.63-65
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    • 1999
  • 산업현장에서의 자동화를 구축하기 위한 핵심 요소는 생산 현장의 제어장치를 직접 제어하는 PLC(Programmable Logical Controller)로 구성된다. PLC를 이용하여 생산 현장의 자동화를 구축하는 기존의 방법론은 대부분의 경우에서 현장의 자동화 구축 기간이 길고 비용이 많이 든다. 또한 이미 구축된 시스템에서 정밀한 테스트를 할 경우, 잘못된 동작으로 인해 발생하는 실제 현장에 설치된 제어장치의 손상될 확률이 높아진다. 본 논문에서는 기본 방법론에서 언급되는 문제점들을 프로그램의 컴포넌트(요소)로 개발하고 개선된 방법론을 이용할 수 있는 프로그램 시뮬레이터를 설계 및 구현한다. 프로그램 시뮬레이터의 개발 효과는 기존 방법론의 문제점들을 해결함으로써 생산성을 높일 수 있고 생산 비용을 줄일 수 있다.

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Configuration of Actuator and Sensor Interface Bus Network using PLC

  • Luu, Hoang-Minh;Park, Young-San
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.3
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    • pp.318-322
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    • 2014
  • A kind of field bus called Actuator and Sensor interface bus(AS-i) was designed in this paper. The configuration of AS-i network system used Application Specific Integrated Circuit(ASIC) SAP5S chip and PLC S7-200 station, which included CPU 224 and AS-i master module CP 243-2. We also created an example program for PLC S7-200 to control AS-i network. The fire and smoke detection system was made with AS-i network system that was designed. This system had got more advantages than other system such as number of stations, easy installation, wide working area, etc. And designed system can be used as a partner network for higher level field bus networks.

Implementation of PC-based education PLC(Power Line-network Communication) control system using Labview (LabView를 이용한 PC기반의 교육용 전력선망 통신 제어시스템 구현)

  • Park, Tae-Jin;Lee, Un-Sun;Lee, Sang-Hee;Lee, Jong-Hee
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.3
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    • pp.730-739
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    • 2013
  • More than 30% of energy in Korea was spent in lighting part and then the consumption level and $CO_2$ emission will be increase from now. In this like situation, control-system construction for street-lamp of a smart grid-based that it has important meaning. Nowadays as a result, as an trying to utilize using Power-line-network communication modem and application a terminal in industrial fields, in this paper, we are want to implement the Power-line-network communication control system of PC-based. Therefore it will be use varied communication test-equipment and tools through the system. For experimentation, using the MODEM was able to use Planet production of based on the ZIC protocol and then the application program use the LabView. The result is primarily focused on equipments control by the PLC, and that we are able to perform each test with PLC equipment for experiment it.