• Title/Summary/Keyword: PLC(Program Logic Control)

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The design of a 32-bit Microprocessor for a Sequence Control using an Application Specification Integrated Circuit(ASIC) (ICEIC'04)

  • Oh Yang
    • Proceedings of the IEEK Conference
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    • 2004.08c
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    • pp.486-490
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    • 2004
  • Programmable logic controller (PLC) is widely used in manufacturing system or process control. This paper presents the design of a 32-bit microprocessor for a sequence control using an Application Specification Integrated Circuit (ASIC). The 32-bit microprocessor was designed by a VHDL with top down method; the program memory was separated from the data memory for high speed execution of 274 specified sequence instructions. Therefore it was possible that sequence instructions could be operated at the same time during the instruction fetch cycle. And in order to reduce the instruction decoding time and the interface time of the data memory interface, an instruction code size was implemented by 32-bits. And the real time debugging as single step run, break point run was implemented. Pulse instruction, step controller, master controllers, BIN and BCD type arithmetic instructions, barrel shit instructions were implemented for many used in PLC system. The designed microprocessor was synthesized by the S1L50000 series which contains 70,000 gates with 0.65um technology of SEIKO EPSON. Finally, the benchmark was performed to show that designed 32-bit microprocessor has better performance than Q4A PLC of Mitsubishi Corporation.

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Control of Block Unit By PLC (PLC에 의한 블록별 제어)

  • You, Jeong-Bong
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.249-251
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    • 2008
  • In Factory Automation(FA) used by Programmable Logic Controller(PLC), Ladder Diagram(LD) is the most widely utilized and plays an important role in industrial control system. But recently, the study about Sequential Function Chart(SFC) is performed actively. When we program by SFC, generally, we design one routine from start to end. This method is difficult to design block control system, and we often make mistakes. In this paper, we propose the method that we design block control system and we analysis the difference of the method used this paper from conventional method.

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WCRT-reducing scheduling algorithm for programmable logic controllers with remote I/Os (떨어진 입출력 장치를 가지는 프로그래머블 로직 콘트롤러를 위한 스케쥴링 알고리즘)

  • 정승권;권욱현
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.752-755
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    • 1997
  • In this paper, a scheduling algorithm is proposed for a programmable logic controller(PLC) with remote I/Os, assuming the multi-tasking facilities. Since sequence programs are executed on the application processor and I/O data are transmitted by the network processor concurrently, the proposed algorithm schedules the data transmission as well as the sequence program execution. The suggested algorithm guarantees the bounded WCRT(worst case response time), which is the one third of the WCRT in the absence of scheduling. Computer simulation shows that the algorithm can be easily applied to a real PLC without critical constraints on utilization of resources and inter-relation among tasks.

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Study on the Time Delay of Single Sequence for Select Sequence (선택시퀀스 기능을 위한 단일시퀀스의 시간지연에 관한 연구)

  • You, Jeong-Bong
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.305-307
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    • 2009
  • When we design the control system used Programmable Logic Controller(PLC), we program the main algorithm by Ladder Diagram(LD) among the standard language. We can substitute the select sequence function by the unique sequence. We can implement this function by the delay time. Therefore this thesis show the select sequence function by the unique sequence and we confirmed its feasibility through actual example.

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Design and control performance validation of HILS system based on MATLAB/Simulink (MATLAB/Simulink기반 HILS 환경 구축 및 제어 성능 검증)

  • Min-Woo Ham;Insu Paek
    • Journal of Wind Energy
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    • v.15 no.1
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    • pp.60-68
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    • 2024
  • In this study, a hardware-in-the-loop simulation (HILS) environment was established using MATLAB/Simulink to simulate and verify the power performance of a wind turbine. The target wind turbine was selected as the NREL 5 MW model, and modeling was performed based on the disclosed specifications. The HILS environment consists of a PC equipped with a MATLAB/Simulink program, a programmable logic controller (PLC) for uploading and linking control algorithms, and data acquisition (DAQ) equipment to manage wind turbine data input and output. The operation of the HILS environment was carried out as a procedure of operation (PC) of the target wind turbine modeled based on MATLAB/Simulink, data acquisition (PLC) of control algorithms, control command calculation (PLC), and control command input (PC). The simulation was performed using the HILS environment under turbulent wind conditions and compared with the simulation results performed under the same conditions in the HILS environment using the commercial program Bladed for performance verification. From the comparison, it was found that the dynamic simulation results of the Bladed HILS and the MATLAB HILS were close in power performances and the errors in the average values of rotor rotation speed and power generation between the two simulations were about 0.44 % and 3.3 %, respectively.

CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

A CASE Tool for Automatic Generation of FBD Program from NuSCR Formal Specification (NuSCR 정형 요구사항 명세로부터 FBD 프로그램 자동생성을 위한 CASE 도구)

  • Back, Hyoung-Bu;Yoo, Jun-Beom;Cha, Sung-Deok
    • Journal of KIISE:Computing Practices and Letters
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    • v.15 no.4
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    • pp.265-269
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    • 2009
  • Formal specification plays important roles in guaranteeing software safety of safety-critical systems such as nuclear power plant's digital control systems. We had developed a technique [1] which synthesizes Function Block Diagram(FBD) programs from NuSCR formal requirements specifications, but it did not be used widely as it had no automatic tool support. FBD is one of the programming languages for Programmable Logic Controllers(PLC) based system. This paper introduces a CASE tool, NuSCRtoFBD, developed to automate the synthesis procedure. The CASE tool NuSCRtoFBD can reduce a number of errors occurred in the process of manual FBD programming.

An Extended I-O Modeling Methodology based on FSM (유한상태기계에 기반한 확장된 I-O 모델링 방법론)

  • Oh, Soo-Yeon;Wang, Gi-Nam;Kim, Ki-Hyung;Kim, Kangseok
    • Journal of the Korea Society for Simulation
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    • v.25 no.4
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    • pp.21-30
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    • 2016
  • Recently manufacturing companies have used PLC control programs popularly for their automated production systems. Since the life cycle of production process is not so long, the change of the production lines occur frequently. Most of changes happen with modification of the position information and control process of the equipment. PLC control program is also modified based on the fundamental process. Therefore, to verify new PLC program by configuring virtual space according to real environment is needed. In this paper we show a logical modeling method, based on Timed-FSA useful for sequence control and dead-lock prevention. There is a problem wasting user's labor and time when defining a variety of states in a device. To overcome this problem, we propose an extended I-O model based on existing methods by adding a token concept of Petri Nets. Also we will show the usability of the extended I-O modeling through user study.

A study on programming and monitor system of the PLC using GRAFCET (GRAFCET을 이용한 프로그램형 제어기의 제어기능 설계 및 모니터링에 관한 연구)

  • Han, Seung-Soo;Choi, Don;Kim, Hyun-Ki;Woo, Kwang-Bang
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.90-94
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    • 1987
  • A structured user-friendly procedures which enable users to program in GRAFCET form directly from sequence specifications have been developed. Using these procedures, we can program the programmable logic controller (PLC) in sequential control and realize programming, debugging, and real-time monitoring. GRAFCET has many advantages like parallelism expression, so we can expect higher productivity and easier maintenance than boolean language or relay-ladder diagram specification when adapts them to PLC.

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A Study on the Design of an Elevator Driving Control Circuit Using SFC Language (SFC언어를 이용한 Elevator 운전 제어회로 설계에 관한 연구)

  • Lee Sang-mun;Kim Min-Chan;Kwak Gun-Pyong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.9 no.6
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    • pp.1260-1268
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    • 2005
  • Ladder Diagram(LD) is the most extensively used among PLC standard language for the design of control system. But LD has the disadvantages for data processing and maintenance. On the other hand, the Sequential Function Chart(SFC) graphic language is very powerful for describing the sequential logic control algorithm. SFC is based on flow chart, so control flow understanding is very easy and divergence can possible improving its ability. In this paper, we propose the efficient management elevator system using the action qualifiers and choice divergence. From the result, we confirm the SFC language reduced program memory capacity and processing time is faster than LD language.