• Title/Summary/Keyword: PDP Inspection

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Color Conversion Method for Camera-based PDP Color Inspection

  • Do, Hyun-Chul;Kim, Woo-Seop;Chien, Sung-Il;Tae, Heung-Sik
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.85-88
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    • 2005
  • A low-cost and high-speed PDP color inspection system can be constructed by using a CCD camera against a colorimeter. Though the inspection can be done using RGB signals obtained by a camera, it has some difficulty to introduce human color sensitivity. Thus, it is quite desirable to convert the RGB values into the XYZ values that can be compared to the values of a colorimeter. Accordingly, the current study proposes a color conversion method that can analytically calculate the RGB-to-XYZ conversion matrix by utilizing the RGB primaries and the reference white. Experiments on Macbeth colorchecker colors showed that the average color difference between the converted XYZ values of the proposed method and the measured XYZ values of a colorimeter is much below the threshold of distinguishing two adjacent color patches.

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Rapid Defect Inspection of Display Device with Optical Spatial Filtering

  • Yoon, Dong-Seon;Kim, Seung-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.56-61
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    • 2000
  • We present a fast inspection method of machine vision for in-line quality assurance of liquid crystal displays(LCD) and plasma display panels(PDP). The method incorporates an optical spatial filter in the Fourier plane of the imaging optics to block the normal periodic pattern, extracting only defects real time without relying on intensive software image process. Special emphasis is on designing a collimated white light source to provide high degree of spatial coherence for effective real time Fourier transform. At the same time, a low level of temporal coherence is attained to improve defect detection capabilities by avoiding undesirable coherent noises. Experimental results show that the proposed inspection method offers a detection accuracy of 15% tolerance, which is sufficient for industrial applications.

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Inspection System for Tracing Defects of Optical Film Using Contact Image Sensor (Contrast 향상 필름 평가를 위한 실시간 검사장치 개발)

  • Rhee, Hyug-Gyo;Jeon, Byeong-Hyug;Lee, Hoi-Yun;Lee, Yun-Woo
    • Korean Journal of Optics and Photonics
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    • v.19 no.4
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    • pp.310-314
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    • 2008
  • The light from the exterior considerably deteriorates the performance of displays including PDP (plasma display panel). Thus semi-conductor industries have developed a special optical film that can block or absorb the exterior light. In this paper, we propose a new inspection system for tracing the defects of the film. Our system is able to inspect a $1.5\;m\;{\times}\;1\;m$ area for 10 sec with $127\;{\mu}m\;{\times}\;50{\mu}m$ spatial resolution.

A Study on the Vibrational Reduction Evaluation and the Relative Displacement in the External Vibration of Precision Measuring System (초정밀 측정/가공 장비의 외부진동에 대한 상대변위의 추출과 진동성능 평가에 관한 연구)

  • 전종균;엄호성;김강부;원영재
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.1
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    • pp.65-72
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    • 2002
  • Generally, there are laser operating equipments( aligner, stepper) and electronic microscope( SEM, TEM) as a high precision manufacturing and inspection equipment in semiconductor production companies, precision examination and measuring laboratories. Mostly, these equipments are characterized by projection and target part. The relative displacements between projection and target part are dominant roles in vibrational problem in these precision equipments. These relative displacements are determined by the position of incoming vibration and the difference of vibration response in projection and target part. In this study, the allowable vibrational limits are suggested and the vibrational reduction plans are proposed by measurement and analysis of vibration phenomenon in the Clean Room in PDP(plasma display panel) production building. The vibration performance is evaluated by comparison relative displacements between projection and target part before/after the vibration isolation plan.

Automated Visual Inspection System of Double Gear using Inspection System (더블기어 자동 시각 검사 시스템 실계 및 구현)

  • Lee, Young Kyo;Kim, Young Po
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.7 no.4
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    • pp.81-88
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    • 2011
  • Mini Double Gears Frame is critical part of PDP and also produces couple hundred thousand every month. In the process of mass production, product inspection is very important process. Double Gear, one of the part of machine, was inspected by human eyes which caused mistakes and slow progress. To achieve the speed and accuracy the system was compensated by vision system which is inspecting automatically. The focus value is measured based on the fact that high contrast images have much high frequency edge information. High frequency term of the image is extracted using the high-pass filter and the sum of the high frequency term is used as the focus value. We used a Gaussian smoothing filter to reduce the noise and then measures the focus value using the modified Laplacian filter called a Sum modified Laplacian Focus values for the various lens positions are calculated and the position with the maximum focus value is decided as the focused position. The focus values calculated in various lens position showed the Gaussian distribution. We proposed a method to estimate the best focus position using the Gaussian curve fitting. Focus values of the uniform interval lens positions are calculated and the values are used to estimate the Gaussian distribution parameters to find the best focus position.

A comparison and analysis of laser sensors for measuring the flatness and thickness of flat display glass (평판 디스플레이용 유리의 평탄도 및 두께 측정을 위한 레이저 센서의 비교 분석)

  • Kim, Soon-Chul;Han, Chang-Ho;Oh, Chun-Suk
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.1079-1080
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    • 2008
  • To improve productivity of TFT-LCD and PDP, it is required that the inspection system of flat glass should be established. It is composed of robot arms, base table, and laser sensors. This paper focuses on three non-contact laser sensors. After testing three laser sensors, LG-G30 is selected.

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Optimal Degradation Experimental Design in Non-Linear Random Coefficients Models (비선형 확률계수모형을 고려한 최적 열화시험 설계)

  • Kim, Seong-Joon;Bae, Suk-Joo
    • Journal of Applied Reliability
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    • v.9 no.1
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    • pp.13-28
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    • 2009
  • In this paper we propose a method for designing optimum degradation test based on nonlinear random-coefficients models. We use the approximated expression of the Fisher information matrix for nonlinear random-coefficients models. We apply the simplex algorithm to the inverse of the determinant of Fisher information matrix to satisfy the D-optimal criterion. By comparison of the results from PDP degradation data, we suggest a general guideline to obtain optimum experimental design for determining inspection intervals and number of samples in degradation testing.

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Quality Management of ITO Thin Film for OLED Based on Relationship of Fabrication and Characteristics (OLED용 ITO박막의 공정조건과 품질특성 추론에 근거한 품질관리)

  • Seo, Jeong-Min;Park, Keun-Young;Lee, Sang-Ryong;Lee, Choon-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.4
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    • pp.336-341
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    • 2008
  • Recently, research on a flat panel display(FPD) has focused on organic light-emitting display(OLED) which has wide angle of view, high contrast ratio and low power consumption. ITO(Indium-Tin-Oxide) films are the most widely used material as a transparent electrode of OLED and also in many other display devices like LCD or PDP. The performance and efficiency of OLED is related to the surface condition of ITO coated glass substrate. The typical surface defect of glass substrate is measured for electric characteristics and physical condition for transmittance and roughness. Since ITO coated glass substrate can be destroyed for inspection about surface roughness, sheet resistance, film thickness and transmittance, precise fabrication condition should be made based on the estimated relationship. In this paper, ITO films were prepared on the commercial glass substrate by the Ion-Plating method changing the partial pressure of gas(Ar, 02) and the chamber temperature between $200^{\circ}C$ and $300^{\circ}C$. The characteristics of films were examined by the 4-point probe, supersonic thickness measurement, transmittance measurement and AFM. We estimated the relationship between processing parameters(Ar gas, O2 gas, Temperature) and properties of ITO films (Sheet Resistance, Film Thickness, Transmittance, Surface Roughness).

A study on the TiN coating applied to a rolling wire probe

  • Song, Young-Sik;S. K. Yang;Kim, J.
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.10a
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    • pp.118-118
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    • 2003
  • In a rolling wire probe, a key component of an inspection apparatus for PDP electrode patterns, the electric performance of it is known to be strongly dependent on the surface condition of a collet pin, a needle pin, and a wire. However, the collet and needle pins rotate very rapidly in contact with each other, which results in the degradation of the surface by the heat and friction and finally the formation of black wear marks on the surface after a several hundred hours test. Once the black wear marks appear on the surface, the electric resistance of the probe increases sharply and so the integrity of the probe is severely damaged. In this experiment, TiN coating, which has excellent electric conductances and good wear-resistance, has been applied on the surface of collect and needle pins for preventing the surface damages. In order to achieve the homogeneous coating with a good adhesion property, special coating substrate stages and jigs were designed and applied during coating. TiN has been deposited using 99.999% Titanium target by a DC reactive sputtering method. According to the components and jigs, processing parameters, such as DC power, RF bias and the flow rate ratio of Ar and N$_2$ used as reactive gases, has been controlled to obtain good TiN films. Detailed problems and solutions for applying the new substrate stages and jigs will be discussed.

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