• Korean Chemical Engineering Research
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• v.55 no.4
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• pp.443-455
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• 2017

This article provides an exclusive overview of the synthesized aragonite precipitated calcium carbonate and its applications in various fields. The last decade has seen a steady increase in the number of publications describing the synthesis, characterization and applications of calcium carbonate morphologies. Mainly, two kinds of processes have been developed for the synthesis of aragonite precipitated calcium carbonate under controlled temperature, concentrations and aging, and the final product is single-phase needle-like aragonite precipitated calcium carbonate formed. This review is mainly focused on the history of developed methods for synthesizing aragonite PCC, crystal growth mechanisms and carbonation kinetics. Carbonation is an economic, simple and ecofriendly process. Aragonite PCC is a new kind of functional filler in the paper and plastic industries, nowadays; aragonite PCC synthesis is the most exciting and important industrial application due to numerous attractive properties. This paper describes the aragonite PCC synthetic approaches and discusses some properties and applications.

• Journal of Industrial Technology
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• v.21 no.A
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• pp.251-256
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• 2001

This research is focused on an improvement of additional value of high grade limestone. To obtain the basic data of precipitated calcium carbonate(PCC), studies of physical properties of limestone, calcination and hydration characteristics, the characteristics to manufacture quick lime, hydrated lime, ground calcium carbonate and precipitated calcium carbonate were performed. In the carbonation process, formation of rombohedral must be kept under $10^{\circ}C$ for reaction. Although the temperature of reaction of lime milk was limited under $30^{\circ}C$ for a colloidal PCC manufacture, over $50^{\circ}C$ for spindle type PCC. The recommended reaction conditions for colloidal PCC are $20^{\circ}C$ of reaction temperature, 4% of $Ca(OH)_2$ concentration, 1000rpm of stirring rate and 200ml/min of $CO_2$ gas flow rate.

• International Journal of Advanced Culture Technology
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• v.10 no.1
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• pp.284-293
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• 2022

After extracting the calcium component from the KR slag and the converter slag using ammonium chloride solution, the extract was reacted with carbon dioxide to synthesize precipitated calcium carbonate (PCC). In order to understand the effect of ultrasonic waves on calcium extraction from slags and calcium carbonate synthesis, the efficiency of calcium carbonate synthesis according to the with or without of ultrasonic waves was analyzed. The synthetic efficiency of PCC was investigated according to various experimental conditions, and the synthesized calcium carbonate was analyzed using XRD and SEM. In both slags, the amount of PCC decreased as the reaction temperature increased. The pH at the end of the experiment capable of synthesizing the maximum PCC in the carbonation reaction was 7 (irradiated with ultrasound) and 8 (irradiated without ultrasound), respectively. Because the pH of the extraction filtrate is different when irradiated with or without ultrasound, the pH was adjusted to 9 by injecting an additive (10 M NaOH) before the carbonation experiment, and then the experiment was performed. When calcium was extracted from KR slag, the crystal phase appeared as calcite regardless of the pH at the end of the experiment. However, when calcium was extracted from the converter slag and the pH was set to 7 at the end of the experiment, the crystal phase of PCC appeared as a mixture of calcite and vaterite.

• Journal of the Korean Ceramic Society
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• v.53 no.1
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• pp.7-12
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• 2016

In this paper, we have developed a simple, new and economical carbonation method to synthesize a pure form of aragonite needles using dolomite raw materials. The obtained aragonite Precipitated Calcium Carbonate (PCC) was characterized by XRD and SEM, for the measurement of morphology, particle size, and aspect ratio (ratio of length to diameter of the particles). The synthesis of aragonite PCC involves two steps. At first, after calcinated dolomite fine powder was dissolved in water for hydration, the hydrated solution was mixed with aqueous solution of magnesium chloride at $80^{\circ}C$, and then $CO_2$ was bubbled into the suspension for 3 h to produce aragonite PCC. Finally, aragonite type precipitated calcium carbonate can be synthesized from natural dolomite via a simple carbonation process, yielding product with average particle size of $30-40{\mu}m$.

• Journal of the Korean Ceramic Society
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• v.51 no.2
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• pp.127-131
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• 2014

Precipitated calcium carbonate(PCC) inorganic fillers for plastic offera higher replacement ratio with improved mechanical properties than any other inorganic fillers. Due to its secure economic feasibility, its fields of application areexpanding. For optimized PCC grain size and polymer replacement ratio, it is good to maintain at least $0.035{\mu}m$ grains and keep double the grain size of distance between particles, depending on the molecular weight and volume replacement rate of the polymer. PCC has unique characteristics, ie, with smaller grain size, dispersibility decreases, and if grain size is not homogenous, polymer cracking occurs. The maximum replacement ratio of PCC is approximately 30%, but in the range of 10 - 15% it produces the highest mechanical strength. When mixed with a biodegradable plastic like starch, it also improves initial environmental degradability.

• Korean Journal of Materials Research
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• v.31 no.1
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• pp.1-7
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• 2021

The characteristics and morphology of precipitated calcium carbonate (PCC) particles produced by carbonation process with various experimental conditions are investigated in this study. The crystal structures of PCC formed by carbonation process are calcite and aragonite. The crystal structure of PCC particles synthesized without adipic acid additive is calcite only, regardless of the reaction temperature. Needle-like shape aragonite phase started to form at reactor temperature of 80℃ with the adipic acid additive. Particle size of the single phase calcite PCC synthesized without adipic acid additive is about 1 ~ 3 ㎛, with homogenous distribution. The aragonite PCC also shows uniform size distribution. The reaction temperature and concentration of adipic acid additive do not show any significant effects on the particle size distribution. Aragonite phase grown to a large aspect ratio of needle-like shape showed relatively improved whiteness. The measured whiteness value of single calcite phase is about 95.95, while that of the mixture of calcite and aragonite is about 99.11.

• Applied Chemistry for Engineering
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• v.19 no.2
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• pp.173-178
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• 2008

Calcium lactate was prepared by reacting lactic acid with precipitated calcium carbonate (PCC) which was prepared by carbonation process (calcite) and solution process (aragonite). Effects of PCC morphology (calcite and aragonite) on calcium lactate by the solution process were investigated experimentally. Despite the slow forming rate at the initial stage, the final yield of calcium lactate appeared higher when calcite was used. Therefore, the maximum yield of calcium lactate using aragonite was 85.0% and that using calcite was 88.7%, respectively. For both cases, the optimum temperature for the preparation appeared at around $60^{\circ}C$. Furthermore, the increase in lactic acid concentration over 2.0 mol% increased slurry viscosity and deteriorated mass transfer, which resulted in low yield of calcium lactate for both cases. SEM analyses showed that the prepared calcium lactate appeared as plate-like crystal form, irrespective of PCC morphologies, reaction temperatures, and concentrations of lactic acid.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.29 no.1
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• pp.7-12
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• 1997

This study was intended to investigate the proper shape and size of calcium carbonate for the improvement of paper properties and its end use performance. We loaded calcium carbonate of various shapes and size in the handsheet and measured their physical and optical properties. Results obtained from the study are summarized as follows : 1. Due to different particle shapes and sizes, precipitated calcium carbonate (PCC) contributed greater to bulk improvement than ground calcium carbonate (GCC). Scalenohedral form of PCC produced the bulkiest sheet, GCC made the sheet bulkier as average particle size increases. 2. Tensile strength increased as average particle size was increasing. GCC kept tensile strength more effectively than PCC. The effect of particle size on tensile strength was much more pronounced as filler addition level was increasing. 3. Over the average particle size of 6.99$\mu$m, GCC gave much higher burst strength and internal bond than PCC did. In the filler levels of 20% and 30%, GCC by using bigger size fillers showed 50~100% improvement in some cases than PCC at the same filler content. 4. Tear strength increased as average particle size was increasing. At the filler level of 30%, PCC decreased tear greatly. 5. Over the average particle size of 13.56$\mu$m, GCC kept bending stiffness greater than PCC. Due to its shape, Scalenohedral form of PCC showed higher stiffness than others at the same particle size. 6. Cubic and acicular form of PCC improved light scattering coefficient very effectively. Light scattering coefficient of GCC decreased as average particle size increased. 7. Both of particle shape and size of filler were important factor in developing optical properties and bending stiffness. Particle size was the only important factor in developing other strength properties

• Advanced Composite Materials
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• v.18 no.4
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• pp.315-326
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• 2009

PCC (precipitated calcium carbonate) and ground calcium carbonate have been widely used in alkaline papermaking. Unfortunately, although increasing filler level in papers can improve the paper properties such as brightness, opacity, stiffness gloss, smoothness, porosity, and printability, as well as decrease cost, some strength of the paper is negatively affected. In this research, needle-like aragonite was synthesized using $Ca(OH)_2$ and $CO_2$ as reactants in the presence of $MgCl_2$ and characterized with scanning electronic microscopy (SEM) and X-ray diffraction (XRD). The physical and optical properties of the paper handsheets containing these needle-like aragonite fillers were evaluated. Results indicated that tensile strength, Z-direction tensile strength and folding endurance of the paper were improved by the needle-like aragonite crystals compared to the paper using commercial PCC (precipitated calcium carbonate) as filler. The stiffness of the paper handsheet on the machine direction was increased, but no evident difference in the cross direction was found. The improvement of paper strength mainly resulted from the twining effect between the aragonite whiskers and paper fibers. The optical properties of the paper were slightly decreased with the use of the needle-like aragonites compared to commercial PCC. These results suggest that paper cost can be decreased by increasing the content of needle-like aragonite filler while paper strength will not be decreased compared to PCC filler.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.43 no.3
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• pp.113-120
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• 2011

Precipitated calcium carbonate(PCC), particularly calcite crystal, is extensively used as a pigment, filler or extender in various industries such as paper, paint, textile, detergents, adhesives, rubber and plastics, food, cosmetics, and biomaterials. PCC is conventionally produced through the gas-liquid carbonation process, which consists on bubbling gaseous $CO_2$ through a concentrated calcium hydroxide slurry. This study is aimed to find some factors for controlling the morphology of engineered PCC in lab-scaled mixing batch. The experimental designs were based on temperature variables, $Ca(OH)_2$ concentration, $CO_2$ flow rate, and electrical conductivity. The model of engineered PCC morphology was finally controlled by adjustment of electrical conductivity(6.0~7.0 mS/cm) and $Ca(OH)_2$ concentration(10 g/L). Orthorhombic calcite crystals were mostly created at high concentration and electrical conductivity conditions because the increased ratio of $Ca^{2+}$ and $CO{_3}^{2-}$ ions affects the growth rate of orthorhombic faces. Excess calcium spices were contributed to the growth of faces in calcium carbonate crystal, and the non-stoichiometric reaction was occurred between $Ca^{2+}$ and $CO{_3}^{2-}$ ions during carbonation process.