• Title/Summary/Keyword: PART

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Development of the Practical and Adaptive Three steps Die for Sheet Metal Working(part 1) (Analysis of Production Part and Strip Process Layout Design)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.224-228
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    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

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Shrinkage of Injection Molded Part for Inorganic Additive Compositions (무기 첨가물 함량에 따른 사출성형품의 성형 수축)

  • Kim B.D.;Yoo Y.H.;Hwang B.H.;Lyu M.Y.;Kim A.S.;Park S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.58-64
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    • 2004
  • The shrinkages of injection molded parts are different in molding operational conditions, resins and additives. The shrinkage of injection molded part for crystalline polymer, PBT (polybutylene terephthalate) has been studied for various operational conditions of injection molding and content of additives. Mica was used as a additive to PBT to examine the part shrinkage according to the mica content. The part shrinkages of mica contained PBT decreased as mica content increases. Higher injection temperature and injection pressure resulted in a lower shrinkage. As mold temperature increases the part shrinkage decreased. The part shrinkage of flow direction was less than that of the perpendicular direction to the flow for both pure and mica contained PBT. However the shrinkage difference between flow and perpendicular to flow directions decreased as mica content increased.

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Development of The GT code Recommendation Systems using Neural Networks (신경회로망을 이용한 GT 코드 추천 시스템 개발에 관한 연구)

  • 조현수;이홍익;이교일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.658-663
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    • 1994
  • The classification and coding of part for group technology applications continus to be labour intensive and time-consuming process, and therefore much effort is dedicated to the structure and creation of automatic coding systems. IN this paper, Neural networks is used to generate processes-related digit as well as part geometry-related digit of the TS code where part name is provided as input.since part name, which is appropriately designated, provides much information about part geometry and manufacturing processes. THe developed GT recommendation system is integrated with interactive TS coding system and database in order to handle the changes of production environment, such as the change of production part of plant. It is found to recommend codes accurately and promises to be a useful tool for consistent, reliable and convenient coding processes.

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Development of Post-process for Improving the Surface Roughness of Stereolithography parts - Using Wax Coating and Grinding Post-process - (RP part 표면정도 향상을 위한 후처리 공정 개발 -왁스 코팅과 연삭 후처리 공정 이용-)

  • 안대건;김호찬;최홍태;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.659-662
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    • 2002
  • SL(Stereolithography) part is made by piling up thin layers which causes the stair stepping effect at the surface of SL parts. This effect brings about excessive surface roughness and requires additional post-process finishing such as abrasive techniques that are detrimental to part geometry and time consuming. Hence a wax coating and grinding post-process is proposed to improve the surface quality of SL part. The wax that has suitable properties for the proposed post-process is coated all over the part surface. By grinding the thin layer of coated on the SL part only, the surface roughness can be improved without any damage on the part. From the experimental results, This approach is considered to be very practical fur die casting with RT(Rapid Tooling) techniques.

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Development of a Finite Element Analysis Data model for Steel Box Girder Bridges Based on STEP Part 104 (STEP Part 104를 기반으로한 강상자형 교량의 유한요소해석 데이터모델 개발)

  • 이상호;송정훈;정연석;이영수
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.10a
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    • pp.193-200
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    • 2001
  • In this study, the methodology to develop a data model for steel box girder bridge based on STEP part 104 is presented. The concept of STEP and the schema of part 104 are briefly reviewed, and then the procedure of data model standardization is described. A new data model for steel box girder bridge is developed by incorporating with not only the geometric and topological representation schema of the part 42 but also the representation structure information of the part 43 and the detailed finite element analysis information of the part 104. The prototype of integrated finite element analysis(FEA) system by interfacing STEP physical file is also presented. The applicability of developed data model for FEA is verified by preprocessor system of FEA.

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On the Development of Pipe Equipment in 3D Ship CAD (3차원 선박 CAD를 위한 배관 의장품의 Part Master 정보 구축)

  • Lee, Jang-Hyun;Lee, Hwang-Beom;Hwang, Se-Yun;Ha, Sung-Cook;Lee, Chan-Woo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.819-824
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    • 2007
  • Outfitting system in ship design has huge kinds of standard part. Data base of and automatic design procedure of part master should be included in ship cad in order to reduce the design time. Present study shows an process of part master DB construction of pipe equipments using 3-dimensional CAD environment Attribute and properties of part masters are chosen from JIS standard. As the schema of part masters are stored in data base, 3D geometric model is parsed from the schema.

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Part-load Performance of a Screw Chiller with Economizer using R22 and R407C

  • Chang, Young-Soo;Kim, Young-Il;Lee, Yong-Chul
    • International Journal of Air-Conditioning and Refrigeration
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    • v.13 no.1
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    • pp.1-10
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    • 2005
  • Screw compressor chillers are widely used in refrigeration for capacity over 30 RT. In general, chillers operate under part-load conditions during most of the time. Therefore, information on the characteristics of part-load is very important for better chiller performance and energy economy. In this study, performance tests of screw chiller with economizer using R22 and R407C under part-load conditions have been performed for various secondary fluid temperatures. Adoption of an economizer system increased the cooling capacity and improved COP except for lower part-load condition when economizer volume ratio is 1.01. For the same cooling capacity condition at part-load, COP's of both non-economizer and economizer system showed similar values.

Development of Common Document Structure based on XML for Representing Mechanical Part Assembly Information (기계 조립품 정보의 표현을 위한 XML 기반 공용문서 구조 개발)

  • 정태형;박승현;윤성원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.359-364
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    • 2002
  • In engineering design environment it is hard to link design data and system because the types of them are disparate. Therefore, the importance of metadata has increased. Some researches have been executed to develop metadata. But they cannot interact with other metadata and are difficult to extend. The purpose of this paper is to develop a common metadata structure which represents the general information of mechanical part assembly using XML, and to use it as base documents in order to integrate design data and systems. It is composed of part and assembly documents. Part document represents the information of a part independently to part type. Assembly document represents the location of part documents which compose an assembly. Common documents can be used as a broker between design data and systems and improve interpretability and reusability of document. We applied the developed common document structure to 2-stage spur gear drive.

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Development of Portable System for Measuring pH in Blood (휴대용 혈중pH 측정시스템의 구현)

  • 정도운;김우열;배진우;강성철;심윤보;전계록
    • Proceedings of the IEEK Conference
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    • 2001.06e
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    • pp.195-198
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    • 2001
  • We developed the portable blood analysis system, which can be measured pH of the blood. This system is composed to electronic circuit, mechanism, and system software. Electronic circuit is composed to the sensor, pre-amp part, temperature regulation part, fluid sensing part, A/D(analog to digital) conversion part, main and peripheral device processing part. And the mechanism is composed to the flow cell and the liquid flow part. The liquid flow part is consisted of blood and washing control system under the control of the 6-channel solenoid valve and syringe rump. The system software is composed to measurement program, calibration program, washing and diagnostic program. The program of each routine is designed as sequential process for an efficiency. And the portable pH analysis system used two-point calibration method using the two types of corrective liquid. As a result, we obtained the calibration curve and calculated the value of pH. For verifying the system, we confirmed the output voltage of the sensor, and estimated reappearance of system using the standard liquid.

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Variations of Form Accuracy in the Process of Metal Cast Prototyping using Rapid prototype, Vacuum casting and Ceramic Mold (쾌속조형과 진공주형 및 세라믹 몰드를 이용한 금속 주조 시제품 제작 공정에서의 형상정밀도 변화)

  • Kim, Gi-Dae
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.131-137
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    • 2007
  • In metal casting process, it is very difficult to predict the form accuracy of cast part and reduce repeatability error. In this study, the variations of form accuracy were measured in the process of metal cast prototyping, where RP part is manufactured from CAD model in the first, and then, wax part is cast in the vacuum environment using the RP part as master model, and finally metal prototype is cast using ceramic mold and the wax part as pattern. To investigate the variations of form accuracy, the averages and standard deviations of error distribution of the parts measured by 3D scanner were compared. It was observed that the biggest shrinkage is generated during the extraction of wax part in the second step and the biggest deterioration of form accuracy is generated during the metal part casting in the last step.