• Title/Summary/Keyword: Overbreak

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Analysis of Blasting Overbreak using Stereo Photogrammetry in an Underground Mine (입체사진측량기법을 이용한 지하 광산의 발파 여굴 분석에 관한 연구)

  • Lee, Seung-Joong;Choi, Sung-Oong;Lee, Sudeuk;Jeon, Seokwon;Jin, Yeon-Ho;Jung, Min-Su
    • Tunnel and Underground Space
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    • v.26 no.5
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    • pp.348-362
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    • 2016
  • This study describes the results of blasting overbreak analysis using the stereo photogrammetry method in an underground mine. For comparing its quantitative measurements, LIDAR system was applied to the test site and blasting overbreak was analyzed for 4 test blasting operations. The difference in values obtained from the two methods showed only 0.81% in volume and 1.05% in area, respectively, therefore authors verify the field applicability of stereo photogrammetry method on underground mine. The volumes of overbreak measured from 4 test blastings were $29.84m^3$, $22.45m^3$, $14.54m^3$ and $5.46m^3$, respectively, in photogrammetry analysis on excavation surface, and it was shown that the volume of overbreak decreases with blasting sequence. From these measurements, it is concluded that the stereo photogrammetry method can describe the underground excavation surface effectively and the its quantitative data can be used for analysis of volume, area and overbreak of excavation zone.

A Study on Assessment of Advance and Overbreak in Underground Excavation Utilizing 3D Scanner (3D 스캐너를 이용한 지하공동의 굴진장 및 여굴 평가 기초연구)

  • Noh, You-Song;Kim, Jung-Kyu;Ko, Young-Hun;Kim, Seong-Jun;Chung, So-Keul;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.33 no.4
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    • pp.1-6
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    • 2015
  • Abstract This study is to efficiently calculate and evaluate the elements of advance, overbreak and underbreak on the mine under the production using the 3D laser scanner. For this purpose, a 3D laser scanner was sued to acquire the point-cloud which records the space coordinates and modelling of the underground tunnel using the 3D modeling program. When each element was observed through the study result, the advance on the center cut was 2.6m in average while the total advance was 2.4m. If the drilling length of 3.8m is based, the advance rate was evaluated to be 67% in average in the center cut section with the total average of 64%. In addition, when the volume of overbreak was measured based on the design cross section, the average overbreak volume was found to be $4.5m^3$ on left wall, $4.5m^3$ on right wall, and $5m^3$ on roof with the total volume of $14m^3$. When the overbreak volume is measured based on the look-out cross section, it was $3m^3$ on roof with the total volume of $8.4m^3$. The rate of overbreak volume against the average excavation volume was 8% based on the design cross section and 5% based on the look-out cross section.

Design guide for full-face blasting in highway tunnel (고속도로 터널에 대한 전단면 발파 설계방안 연구)

  • Lee, Sang-Don;Choi, Hae-Moon;Lee, Hyun-Koo;Ryu, Chang-Ha
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.930-937
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    • 2004
  • In tunnel blasting, rock damage and overbreak at excavation limits are strongly related to stability of the tunnel and cost for rock support, and also affect to maintenance after tunnel construction. In this study, many field tests and measurements have been carried out in highway tunnels so that discordance between blast design and practical production blasting could be settled and actual methods of over break control could be proposed through the understanding of the problems in existing blasting patterns. Test blasting in tunnel was carried out many times in two tunnel sites. Also, long hole blasting longer than existing blasting pattern was executed for good grade of rock mass whose RMR value is more than 60. Using the results of test blasting, new standard blasting patterns for two lane tunnel were proposed. As a result of profile measurement after blasting, drilling is a major factor of overbreak. And then the methods for minimizing overbreak were adapted in new blasting patterns.

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Effects of free surface using waterjet cutting for rock blasting excavation (워터젯 자유면을 이용한 암반발파 굴착공법의 효과)

  • Oh, Tae-Min;Cho, Gye-Chun;Ji, In-Taeg
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.1
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    • pp.49-57
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    • 2013
  • The conventional blasting method generates serious blasting vibration and underbreak/overbreak in spite of its high efficiency for rock excavation. To overcome these disadvantages, this paper introduces an alternative excavation method that combines the conventional blasting process with the free surface on the perimeter of the tunnel face using waterjet cutting technology. This proposed excavation method has advantages of (1) reducing vibration and noise level; (2) minimizing underbreak and overbreak; and (3) maximizing excavation efficiency. To verify the effects of the proposed excavation method, field tests were performed with a smooth blasting method at the same excavation conditions. Test results show that the vibration is reduced by up to 55% and little underbreak/overbreak is generated compared with the smooth blasting method. In addition, the excavation efficiency of the proposed method is greater than that of the smooth blasting method. The proposed blasting method with a free surface using waterjet cutting can be applied to urban excavation construction as well as to underground structure construction.

A Study on the Thermal Crack Control of Tunnel Lining Concrete due to the Overbreak (과다 여굴에 따른 터널 라이닝콘크리트의 온도균열 제어 연구)

  • 장동일;채원규;조광현;김광일;손영현
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.05a
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    • pp.215-220
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    • 1998
  • 터널공사에서는 지산의 강도에 따라 선정된 굴착공법을 이용하여 굴착 된 단면에는 굴삭된 터널의 안전과 시공상 능률을 증진시키고, 장기간에 걸친 터널의 사용에 대한 충분한 신뢰성을 갖추기 위하여 지지공$\cdot$라이닝콘크리트 등이 설치된다. (중략)

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A Study on the Development of the Rock Blastability Classification and the Methods for Minimizing Overbreak in Tunnel (터널 굴착면 여굴 최소화를 위한 발파암 분류(안) 및 공법 개발 연구)

  • 이태노;김동현;서영화
    • Explosives and Blasting
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    • v.20 no.3
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    • pp.25-38
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    • 2002
  • 터널 굴착선 여굴(Overbreak)은 발파공법에 의한 괄착 중에 필연적으로 발생하는 현상으로서 숏크리트, 라이닝 등의 보강비 추가 발생과 버력 처리량의 증대로 공기 및 공사비를 증가시키는 주요한 요인으로 작용한다. 또한 터널 굴착선 암반의 손상으로 균열층이 형성되거나 부석이 발생하여 안전문제를 야기시키기도 한다. 이러한 여굴 발생은 천공오차, 발파패턴의 오류, 잘못된 화약선정, 불규칙한 암반 특성 등에 그 원인이 있으나, 지금까지 터널 여굴은 천공 및 발파기술에 의해 좌우된다라는 인식이 대부분이었다. 그러나 여굴 발생에 중요한 원인으로 터널 굴착선 암반의 특성과 이에 적합한 발파패턴 및 화약류를 들 수 있다. 본 연구는 여굴 발생에 영향을 미치는 암반상태를 파악하기 위해서 터널 굴착선 주변암반의 균열정도, 강도, 불연속면의 간격, 방향, 간극, 충전물 상태 등의 6가지 요소를 이용하여 암반을 분류하는 발파암 분류법(BI)을 새로 제안하였고, 이 분류에 따라 외곽 공의 간격과 장약밀도를 달리 하는 발파패턴을 정립하였다. 또한 화약의 순폭도와 Air Deck 효과를 이용하여 장약밀도를 조절할 수 있는 N.D.C(New Deck Charge) 발파공법을 개발함으로써 여굴을 최소화할 수 있었다.

Advancement of Blast Effect by Inducing Drill Jumbo on Automatic Drilling System (점보드릴 자동천공 시스템 도입에 의한 발파효과 향상)

  • Kim, Seung-Jun;Kim, Jeong-Gyu;Ko, Young-Hun;Ahn, Je-Min;Kim, Nam-su;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.34 no.2
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    • pp.10-17
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    • 2016
  • Drilling operation for blasting is an important factor to determine blast effect. Drilling errors that arise from performing drilling for blasting purposes can reduce blasting effect causing residual holes, overbreak, and heterogeneous fragmentation, etc. Automatic drilling system was induced for precise drilling. As a result, drilling error caused by spaces between holes and burden was minor at 0~2.6% and accordingly, blasting effect was improved with over 90% drilling rate, the ratio of overbreak amount to total drilling amount at 4.3%, proportion of fragmentation rock under 50cm at 89~95% and so from this analyses, it was estimated to reduce the total cycle times related to blasting process.

Static and Dynamic Analysis for Railway Tunnel according to Filling Materials for overbroken tunnel bottom (철도터널 하부 여굴처리 방법에 대한 정적 및 동적 안정성 검토)

  • Seo, Jae-Won;Cho, Kook-Hwan
    • Journal of the Korean Society for Railway
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    • v.20 no.5
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    • pp.668-682
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    • 2017
  • Alignments of railways recently constructed in Korea have been straightened due to the advent of high-speed rail, which means increasing the numbers of tunnels and bridges. Overbreak during tunnel construction may be unavoidable, and is very influential on overall stability. Over-excavation in tunneling is also one of the most important factors in construction costs. Overbreak problems around crown areas have decreased with improvements of excavation methods, but overbreak problems around bottom areas have not decreased because those areas are not very influential on tunnel stability compared with crown areas. The filling costs of 10 cm thickness of overbreak at the bottom of a tunnel are covered under construction costs by Korea Railway Authority regulations, but filling costs for more than the covered thickness are considered losses of construction cost. The filling material for overbreak bottoms of tunnels should be concrete, but concrete and mixed granular materials with fractured rock are also used for some sites. Tunnels in which granular materials with fractured rock are used may have a discontinuous section under the concrete slab track. The discontinuous section influences the propagation of waves generated from train operation. When the bottom of a tunnel is filled with only concrete material, the bottom of the tunnel can be considered as a continuous section, in which the waves generated from a train may propagate without reflection waves. However, a discontinuous section filled with mixed granular materials may reflect waves, which can cause resonance of vibration. The filled materials and vibration propagation characteristics are studied in this research. Tunnel bottom filling materials that have ratios of granular material to concrete of 5.0 %, 11.5 %, and 18.0 % are investigated. Samples were made and tested to determine their material properties. Static numerical analyses were performed using the FEM program under train operation load; test results were found to satisfy the stability requirements. However, dynamic analysis results show that some mixed ratios may generate resonance vibration from train operation at certain speeds.

Stability Evaluation and Blasing of Slopes for Optimal Development of Aggregate Quarry with Highly Damaged Discontinuities (절리면이 발달한 골재석산의 최적개발을 위한 발파 및 사면유지)

  • 양형식;김남수;김형근
    • Tunnel and Underground Space
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    • v.7 no.2
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    • pp.150-157
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    • 1997
  • Various analytical, empirical and theoretical methods for slope stability assessment were applied on slopes to develop aggregate quarry optimally. Among them are block theory, stereographic analysis, RMR, SMR, limit equilibrium method and maximum likelihood. Test site was estimated that slopes were apt to fail although rock quality was good. Modified direction and dip angle was suggested for stability. To reduce the overbreak and to improve the stability, the vertical blasting was recommended for new subground level.

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