• 한국생산제조학회지
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• 제22권2호
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• pp.223-227
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• 2013

Dust collecting performance of cyclone collector for oil mist was alalyzed in the study. The purposes of using cutting fluid during cutting have been colling, lubricating, chip washing and anti-corroding. However, the present manufactaring industry restricts the use of cutting fluid because cutting fluid confains poisonous substances which are harmful to the human body. Also, the optimum design oil-mist collector. The new oil mist collector was designed. In the near future, this device must be tested in the real machining center and CNC machine. Cutting using oil-mist showed better cutting characteristics than dry, air and fluid cutting with respect to by cutting force, tool wear and surface roughness. The model(A, B Type cyclone) of the set of fixture and alveolus are made by using a CAE software. Finally, we have obtained a model A Type solution by using orthogonal array. Therefore, it could be confirmed that as the model-A was increased and model-B was decreased, cut diameter was decreased.

• 대한기계학회논문집A
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• 제27권6호
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• pp.1007-1013
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• 2003

As environmental restriction kas continuously become more strict, machining technology has emphasized on development of environment-friendly technology. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment. In this study, compressed cold air was used as a replacement for conventional cutting fluids. The cooling effect on cutting tool was analyzed using the finite element method and the computational fluid dynamics. This study focused on the temperature simulation of cutting tool by real flow analysis of cold air. The maximum flow rate and the minimum temperature of compressed cold air are 300ι/min and -30$^{\circ}C$ respectively. To compare the simulation and experimental results, inner temperature of the cutting tool was measured with the thermocouple embedded in the insert. The results show that the analysis of cutting temperature using FEM and CFD is resonable, and the replacement of cutting fluid with cold air is available.

• 반도체디스플레이기술학회지
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• 제15권4호
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• pp.86-91
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• 2016

End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.637-638
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• 2010

• 대한안전경영과학회:학술대회논문집
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• 대한안전경영과학회 2000년도 춘계학술대회
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• pp.265-273
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• 2000

A study to analyze and solve problems of polyacetal resin cutting experiment has presented in this paper. We have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/H ratio.

• 한국정밀공학회지
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• 제5권1호
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• pp.29-39
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• 1988

Plastically deformed layer beneath metal surface machined by orthogonal cutting was evaluated in terms of residual stress, microvickers hardness, side spread, and the side strain. An attempt was made to predict the depth of layer according to machining conditions particularly tool geometry and the shear plane angle. In this paper, we employed two models concerning the sliplines. The exact model was validated by comparision of computed and measured tool force and its angle, and the model offers an upper boundary of the deformed layer to be in good agreement with the experiment.

• 대한기계학회논문집
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• 제12권2호
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• pp.252-261
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• 1988

본 연구에서는 강의 2차원 적삭실험을 행하고 칩의 두께측정으로부터 구한 전단각 해에 의한 전단각 값의 비교를 통하여 이들 전단각 해의 한계성을 고찰하였으며,Zorev에 의한 제한된 전단과정과 마찰과정의 상호 의존성에 입각한 정역학적인 평형조건 과 공구경사면에 작용하는 응력분포의 가정하에서 전단각.PHI.의 새로운 해를 유도하고 이의 실현성을 검토하였다.

• 대한기계학회논문집
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• 제17권5호
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• pp.1041-1053
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• 1993

본 연구에서는 2차원 절삭중 공구가 공작물로 들어가는 과정에서의 칩형성의 천이적 행동을 실험적으로 연구하고 이 결과를 이용하여 자기추진 로타리 공구를 사용 한 절삭중 발생한 칩의 삼각화 과정을 규명하는 이론적인 모델을 제안하고 이의 타당 성을 실험결과로 입증하려 한다.

• 한국정밀공학회지
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• 제7권4호
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• pp.73-84
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• 1990

A burr has been defined as an undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is Unavoidable in all kinds of machining operation. This paper describe the burr formation mechanism which is based on the behavior of workpiece material during orthogonal machining of the clay on the milling machine. Specially in this report the rollover burr is dealt as a specific case of the chip formation in the final stage of cutting. The negative shear angle is introduced as an important features of burr formation. It is found that the burr formation process is divided into three stage-initiation, development of negative shearing, and formation of the burr with appropriate assumptions. Using above the burr formation mechanism, the size of burr can be estimated by cutting conditions.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.211-215
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• 2000

A new methodology is presented to evaluate material properties at high strain rates and high temperatures based on orthogonal metal cutting experiments and FEM simulations. Average strain rate and average temperature found in the deformation zone are computed and flow stress data at these conditions are modified until cutting forces calculated in simulations match those determined in experiments. Material properties obtained from this method were verified by additional metal cutting simulations. Derivation from cutting forces measured in experiments was less than 10%. The feasibility of tool design using FEM simulations is also demonstrated.