• 제목/요약/키워드: Orbital welding

검색결과 16건 처리시간 0.026초

오비탈 용접에서 입열량 제어를 위한 열전도 시뮬레이션 및 온도측정 (Heat Transfer Simulation and Temperature Measurement for Heat Input Control in Orbital Welding)

  • 김기정;김진우;강윤배;조상명
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 춘계학술발표대회 개요집
    • /
    • pp.155-158
    • /
    • 2003
  • Orbital GTA welding is used in the pressure pipe line of auto-mobile, LNG and plant piping. To weld the pipe line safely, to some extent, the back bead must be formed in the root pass. In the plate welding the back bead can be observed, but in the pipe welding, the back bead can not be observed directly. In the welding around circumference, the parameters such as gravity, surface tension and arc force are different at each position. And then D/B for welding condition at each position are required. We also studied about the setting of the optimum orbital welding condition by controlling heat input.

  • PDF

자동 오비탈 TIG 용접기술을 이용한 배관 용접 (The Use of Orbital TIG Welding Process for the Construction and the Repair of Field Piping)

  • 정인철;심덕남
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
    • /
    • pp.27-29
    • /
    • 2004
  • Orbital TIG welding process being used fur the new construction, the repair of nuclear piping system ana other critical piping. When weld quality is important or there are a large number of similar weld to be made or when access is restricted with manual torch, Orbital TIG welding is most effective process because of practical for out-of-position and high weld quality. Furthermore, typically superior to manual TIG welding process where the pipe remains in place and the tungsten electrode orbits the weld. As smaller and more compact welding head is being developed, could operate in tight spaces and lend itself to this type of application better than any other welding process. Orbital TIG welding has become more and more field practical process.

  • PDF

원주 TIG 용접에서 이면 비드 형상 제어를 위한 Filter Wire 송급힘과 용접자세의 상관관계에 대한 연구 (A study on the mapping between the feeding force of filter wire and welding position for the control of back bead shape in orbital TIG welding)

  • 강선호;조형석;장희석;우승엽
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
    • /
    • pp.792-795
    • /
    • 1996
  • In TIG welding of pipe, back bead size monitoring is important for weld quality assurance. Many researches have been performed on estimation of the back bead size by heat conduction analysis. However numerical conduction model based on many uncertain thermal parameters causes remarkable errors and thermomechanical phenomena in molten pool can not be considered. In this paper, filler wire feeding force in addition to weld current, wire feedrate, torch travel speed and orbital position angle is monitored to estimate back bead size in orbital TIG welding. Monitored welding process variables are fed into an artificial neural network estimator which has been trained with the monitored process variables (input patterns) and actual back bead size (output patterns). Experimental verification of the proposed estimation method was performed. The predicted results are in a good agreement with the actual back bead shape. The results are quite promising in that estimation of invisible back bead shape can be achieved by analyzing the welding parameters without any conventional NDT of welds.

  • PDF

플라즈마 아크 오비탈 용접의 경사상진자세에서 이면비드 형성에 관한 연구 (A Study on Back Bead Formation in Inclined-up Position of Flasma An Orbital Welding)

  • 김효원;조상명
    • Journal of Welding and Joining
    • /
    • 제27권1호
    • /
    • pp.71-78
    • /
    • 2009
  • In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

위보기 및 경사상진자세의 TIG 용접에서 비드 성형기의 물리적 힘에 의한 용융지 제어 (Control of Molten Pool by Physical Force of Bead Former in TIG Welding of Overhead and Inclined-up Position)

  • 함효식;하종문;이병우;조상명
    • Journal of Welding and Joining
    • /
    • 제28권6호
    • /
    • pp.21-27
    • /
    • 2010
  • Due to excellent weld quality, orbital welding with TIG is widely applied to pipe welding. But concave back bead is formed easily in overhead and inclined-up position of butt orbital welding. It is difficult to find a paper to overcome this problem. In this study, in order to make convex back bead in overhead and inclined-up position of pipe 5G welding, control method of molten pool was actively investigated. Melt run welds were conducted on thickness 4.0mm SS400 with overhead and inclined-up position and was observed the variation of bead shape after welding with the bead former developed. The height of back bead showed the trend of increase as the distance from molten pool to the bead former was decreased. Also, there is no trend in the bead width of front and back as welding position was changed or the distance from molten pool to the bead former was decreased.