• Title/Summary/Keyword: Optimum shape

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Multi-stage Inverse Finite Element Analysis of Multi-stage Rectangular Cup Drawing Processes with Large Aspect Ratio Considering Deformation History (변형이력을 고려한 세장비가 큰 직사각컵 성형공정의 다단계 유한요소 역해석)

  • Kim S. H.;Kim S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.94-97
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    • 2001
  • An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Deformation history of the previous stage is considered in the computation. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

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Multi-stage Inverse Finite Element Analysis of Rectangular Cup Drawing considering Sliding Constraint Surfaces with Arbitrary Intermediate Die Shapes (임의 곡면의 금형형상이 고려된 미끄럼 구속면을 이용한 직사각컵의 다단계 유한요소 역해석)

  • Kim S. H.;Kim S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.158-161
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    • 2000
  • An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. For multi-stage deep-drawing processes, numerical analysis is extremely difficult to carry out due to its complexities and convergence problem as well as tremendous computation time. In this paper, multi-stage finite element inverse analysis is applied to multi-stage rectangular cup drawing processes to calculate intermediate blank shapes and strain distributions in each stages. Finite element patches are used to describe arbitrary intermediate sliding constraint surfaces.

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Laser Processing for Manufacturing Styrofoam Pattern (주물용 스티로폼 목형 제작을 위한 레이저 가공 공정 개발)

  • 강경호;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1085-1088
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    • 2001
  • The process of styrofoam pattern that has been used for material of press die pattern depends chiefly on handwork. Laser manufacturing system developed to increase precision and efficiency of process that is also able to convert the design easily. Applying the RP(rapid prototyping) concept reversely, the unnecessary part of section is vapored away by heat source of laser beam after converting 3-D CAD model into cross-sectional shape information. Laser beam is line-scanned in plane specimens to measure the depth and width of cut, surface roughness, cross-sectional shape as converting laser power, scanning speed, cutting gas pressure. With these basic data, plane surface, inclined surface, hole, outer contour trimming process is experimented and optimum condition are obtained. In plane and inclined surface experiments, 15W laser power and 50mm/s scanning speed make superior processing property and 30W, 10mm/s make processing efficiency increase in trimming process. With these results, simple patterns were manufactured and the possibility of applying laser manufacturing system to styrofoam pattern was convinced.

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Performance assessment of buildings isolated with S-FBI system under near-fault earthquakes

  • Ozbulut, Osman E.;Silwal, Baikuntha
    • Smart Structures and Systems
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    • v.17 no.5
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    • pp.709-724
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    • 2016
  • This study investigates the optimum design parameters of a superelastic friction base isolator (S-FBI) system through a multi-objective genetic algorithm to improve the performance of isolated buildings against near-fault earthquakes. The S-FBI system consists of a flat steel-PTFE sliding bearing and superelastic NiTi shape memory alloy (SMA) cables. Sliding bearing limits the transfer of shear across the isolation interface and provides damping from sliding friction. SMA cables provide restoring force capability to the isolation system together with additional damping characteristics. A three-story building is modeled with S-FBI isolation system. Multiple-objective numerical optimization that simultaneously minimizes isolation-level displacements and superstructure response is carried out with a genetic algorithm in order to optimize S-FBI system. Nonlinear time history analyses of the building with optimal S-FBI system are performed. A set of 20 near-fault ground motion records are used in numerical simulations. Results show that S-FBI system successfully control response of the buildings against near-fault earthquakes without sacrificing in isolation efficacy and producing large isolation-level deformations.

NUMERICAL ANALYSIS TO DESIGN THE FIN-TUBE TYPE HEAT EXCHANGER OF STIRLING ENGINE (핀-튜브 형태의 스털링엔진 고온 열교환기 설계를 위한 수치해석 연구)

  • Kang, Seok-Hun;Chung, Dae-Hun;Kim, Hyuck-Joo
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.163-166
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    • 2010
  • Numerical analysis is conducted to design the high temperature heat exchanger of Stirling engine by using the commercial CFD solver FLUENT. The fin-tube type of heat exchanger numerical calculation is conducted by changing the shape, number and material of fin shape of working fluid channel, etc in three-dimensional combustion field. Adjusted one-way constant velocity is used as the representative velocity of oscillating flow. The optimum design of heat exchanger considering the heat trasfer capability is suggested by using the calculation results.

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Design and Analysis of Centrifugal Pump using Experimental Factor (실험계수를 이용한 원심 펌프의 설계와 해석)

  • Im, Hyo-Nam;Kim, Jin-Young;Yang, Chang-Jo;Lee, Young-Ho
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.434-440
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    • 2000
  • This study is focused on the performance prediction and design of the centrifugal pump with optimum shape. Design and analysis of centrifugal pump rely on experience of designer due to many fluid mechanical and geometrical variables. In this study, a design method was developed with experimental factors and analysed the method by comparition with 2nd-order vortex panel method. Impeller is the most important component affecting the performance of the centrifugal pump. The predicted total head for three cases, of which designs were determined by this method, agrees well with a particular commercial pump. This study shows that satisfactory performance of an optimal pump shape can be obtained through the automatic design routine.

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Preform shape optimization of a shipping connecting-rod using Taguchi method (다구찌기법을 이용한 선박용 커넥팅로드 예비성형체의 최적 설계)

  • Park, Joon-Hong;Kang, Jung-Ho;Ha, Min-Soo;Kim, Seung-Gyu;Choi, Seoung-Gyu;Baek, Dong-Gyu;Park, Young-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.44-49
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    • 2007
  • In this paper, propose an optimal design to improve the mechanical efficiency of gate valve made by forging method. In order to design the experiments using table of orthogonal array and optimization design is conducted as application of real response model to Taguchi method based approximation model using computer simulation. Also, from verification of the response model with optimized results was confirmed that usefulness and reliance of application Taguchi method to structural optimum design using finite element analysis and equation.

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Development of Axial Compressor Design and Performance/Flow Analysis Program (축류 압축기 설계 및 성능/유동 해석 프로그램 개발)

  • Yoon, S.H.;Lee, K.Y.;Park, J.Y.;Park, T.J.;Choi, M.S.;Baek, J.H.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.658-663
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    • 2001
  • In this study, the axial-compressor design and performance/flow analysis program is developed. A mean-line analysis was used to determine optimum arrangement of overall geometry and its off-design performance is predicted by stage-stacking method. Three dimensional blade shape is generated using radial equilibrium equation and vortex methods. Various blade shape is generated and their performance is compared. Finally the quasi-three dimensional flow analysis is applied to investigate the detailed flow phenomena.

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Machining technology for precision improvement of steel pipe in tube-mill processing (조관공정에서 강관의 정밀도 향상을 위한 가공 기술)

  • 정호윤;김정석;강명창;김경수;김정근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.488-493
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    • 2003
  • This paper presents new skill in tube-mill processing getting the increase in production efficiency and quality in response to the recent request of high grade pipe. In this study, researchers developed the method to improve the precision of pipe and tool life in tube-mill processing. Optimum tool shape is devised by analyzing various simulation and mechanism in cutting process. In order to verify the confidence of the proposed machining technology, it is applied to the real processing machinery in the field.

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Trajectory Optimization of Flexible Manipulators (유연마니퓨레이터의 궤도최적화)

  • 이승재;최연선;야마카와히로시
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.979-983
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    • 2001
  • We develop a new method of simultaneous optimization of trajectory and shape of redundant flexible manipulators for collision-free utilizing the B-spline function and a mathematical programming method We adopt an approximate flexible manipulator model which consists of rigid bar elements and spring elements. We use B-spline function for determining the approximate trajectory and the expressions of the outline of obstacles. The used total performance index consists of 2 performance indices. The first is the driving energy, and the second is the trajectory deviation which is caused by the approximate modeling for the flexible manipulator. We design optimal collision-free trajectory of flexible manipulators by searching optimum positions of the control points for B-spline approximation which minimize the performance index subject to constraint condition for collision-free. Some examinations through numerical examples show the effectiveness of the method

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